Analytic Systems BCA1050 Bedienungsanleitung

INSTALLATION &

OPERATION MANUAL

101-8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA)

www.AnalyticSystems.com

An ISO9001 Registered Company Battery Chargers •Inverters •Power Supplies •Voltage Converters

ANALYTIC SYSTEMS

Power Conversion Solutions

BCA1050/1550

BATTERY CHARGERS

PWS1050/1550

POWER SUPPLIES

Revised - May 11, 2020

BCA/PWS/1050/1550

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS — This manual contains important safety and operating

instructions for the battery charger.

GENERAL PRECAUTIONS

1. Do not expose the unit to rain or snow unless it is a sealed model.

2. Use of an attachment not recommended or sold by the manufacturer may result in a risk

of re, electric shock, or injury to persons.

3. Do not disassemble the battery charger; return it to the manufacturer or an authorized

service center when service or repair is required. Incorrect reassembly may result in a

risk of electric shock or re. Voltages in excess of 350 volts are present inside the charger

anytime it is plugged into an AC outlet, even if it is switched off.

4. To reduce risk of electric shock, unplug the battery charger from the AC outlet before at-

tempting any maintenance or cleaning. Turning off controls will not reduce this risk.

5. Never place battery charger directly above battery; gases from battery will corrode and

damage battery charger.

6. Never allow battery acid to drip on the battery charger.

BATTERY SAFETY

1. WARNING — RISK OF EXPLOSIVE GASES

i. WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES

GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS

REASON, IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE SERVICING

EQUIPMENT IN THE VICINITY OF THE BATTERY, YOU READ THIS USER GUIDE AND

FOLLOW THE INSTRUCTIONS EXACTLY.

ii. To reduce risk of battery explosion, follow these instructions and those published by

the battery manufacturer and manufacturer of any equipment you intend to use in

vicinity of battery. Review the cautionary marking on these products.

2. PERSONAL PRECAUTIONS

i. Someone should be within range of your voice or close enough to come to your aid

when you work near a battery.

ii. Have plenty of fresh water and soap nearby in case battery acid contacts skin,

clothing, or eyes.

iii. Wear complete eye protection and clothing protection. Avoid touching eyes while

working near battery.

iv. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid

enters eye, immediately ood eye with running cold water for at least 10 minutes and

get medical attention immediately

MEDICAL EQUIPMENT NOTICE

Analytic Systems does not recommend the use of their products in life support

applications where failure or malfunction of this product can be reasonably

expected to cause failure of the life support device or to signicantly affect its

safety or effectiveness. Analytic Systems does not recommend the use of any

of its products in direct patient care. Examples of devices considered to be life

support devices are neonatal oxygen analyzers, nerve stimulators (whether used

for anesthesia, pain relief, or other purposes), auto-transfusion devices, blood

pumps, debrillators, arrhythmia detectors and alarms, pacemakers, hemodialysis

systems, peritoneal dialysis systems, neonatal ventilator incubators, ventilators

for both adults and infants, anesthesia ventilators, and infusion pumps as well as

any other devices designated as “critical” by the U.S. FDA.

DANGER: Never alter the AC power cord or plug provided. If it will not t the

output, use an approved adapter or have the proper AC power cord installed by a

qualied electrician. Improper connection can result in the risk of electric shock.

v. NEVER smoke or allow a spark or ame in the vicinity of a battery.

vi. Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or

short-circuit the battery or other electrical part that may cause a re or explosion.

vii.Remove personal metal items such as rings, bracelets, necklaces, and watches when

working with a lead-acid battery. A lead-acid battery can produce a short- circuit current

high enough to melt metal, causing a severe burn.

viii.NEVER charge a frozen battery.

ix. If it is necessary to remove a battery from service, always remove grounded terminal from

battery rst. Make sure all accessories connected to the battery are off, to prevent an arc

when reconnecting the new battery.

x. Be sure area around battery is well ventilated.

xi. Clean the battery terminals. Be careful to keep corrosion from coming in contact with eyes.

xii. Study all the battery manufacturer’s specic precautions such as removing or not

removing cell caps while charging and recommended rates of charge

GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS

The plug must be plugged into an outlet that is properly installed and grounded in accordance

with all local codes and ordinances.

TABLE OF CONTENTS

• Front Cover, Product Photo and Title

• Product Warning and Advisories

• Table of Contents

• Introduction

• Front Panel Congurations

• Battery Charger Operation

• Power Supply Operation

• Installation

• AC Input Connection

• DC Output Connection

• Battery Temperature Sensors

• Equalize Cycle

• Product Options

• Troubleshooting

• Specications

• Warranty

ANALYTIC SYSTEMS

Power Conversion Solutions

Revised - June 4, 2020

Introduction

The 1050/1550 family of COTS AC-source battery chargers (BCA) and power supplies (PWS)

are designed to supply a DC load or charge a battery at 12, 24, 32, 36, 48 or 72 (Rail) VDC. The

1050 family provides up to 1000 watts of precision power, while the 1550 family can supply

up to 1550 watts. These 1050 and 1550 families are identical to their previous models (1005

and 1505, respectively) in form, t, and function and is a direct drop in replacement for their

predecessors.

Internally, the recently updated design incorporates a brand new Power Factor Corrected (PFC)

Input Stage. The PFC input stage increases the efciency over the previous auto-switching

technology and eliminates the dead spot between 110 and 220 VAC input allowing the power

supply to run continuously from 90 – 265 VAC In at 45 – 65 Hz. Additionally, heavy input and

output ltering reduce EMI to extremely low levels to prevent radio interference.

These units are constructed from heavy-duty anodized extruded and billet machined aluminum

and all stainless steel fasteners for rugged duty. These units feature a variety of optional

environmental upgrades including IP66 rated construction for service in marine environments

(IP67-rated construction with certication and testing also available). Additionally military

ruggedization upgrades are also available including MIL-spec connectors, expanded operating

temperature and shock and vibration protection.

Reliability features include an LED status indicator panel, input circuit breaker, thermal

shutdown, current limiting, reverse polarity connection protection and output short circuit

shutdown with automatic recovery.

Front Panel Congurations

BCA1050/1550

BCA1050W/1550W

5. Stage Select Switch

6. Power Switch

7. AC Input Connection: 3 m / 9.8ft

3xAWG14 power cord with NEMA 5-15 or

CEE 7/VII plug

8. Input Fuse

9. Equalize Start button

1. Indicator LEDs

2. Battery Temperature Sensor

Connection: 2x RJ45 ‘telephone jack’

connector

3. DC Output Connection: 2x Color-

coded Phoenix VDFK6 terminal blocks

4. Output Voltage Adjust

5. Stage Select Switch

6. Power Switch

7. AC Input Connection: 3 m / 9.8ft

3xAWG14 power cord with NEMA 5-15 or

CEE 7/VII plug

8. Equalize Start button

1. Indicator LEDs

2. Battery Temperature Sensor

Connection: 4-pin socket panel

mount, ConXall Micro-Con-X, 17882-

4SG-300 connector

3. DC Output Connection: 4x color-

coded ying input leads encased in a

watertight Sealcon gland

BCA1050M/1550M

BCA1050MW/1550MW

5. Stage Select Switch

6. Power Switch

7. AC Input Connection: Amphenol 3-pin

Circular MIL-spec GTS02R16-10P con-

nector

8. Equalize Start button

1. Indicator LEDs

2. Battery Temperature Sensor

Connection: Amphenol 4-hole Circu-

lar MIL-Spec PT02A-8-4S

3. DC Output Connection: Amphenol

GTC02R22-22S-RDS 4-hole MIL-Spec

connector

4. Output Voltage Adjust

5. Stage Select Switch

6. Power Switch

7. AC Input Connection: Amphenol 3-pin

Circular MIL-spec GTS02R16-10P con-

nector

8. Equalize Start button

1. Indicator LEDs

2. Battery Temperature Sensor

Connection: Amphenol 4-hole Circu-

lar MIL-Spec PT02A-8-4S

3. DC Output Connection: Amphenol

GTC02R22-22S-RDS 4-hole MIL-Spec

connectors

Front Panel Congurations

PWS1050/1550

PWS1050W/1550W

4. AC Input Connection: 3 m / 9.8ft

3xAWG14 power cord with NEMA 5-15 or

CEE 7/VII plug

5. Power Switch

6. Input Fuse

1. Indicator LEDs

2. DC Output Connection: Color-coded

Phoenix VDFK6 terminal blocks

3. Output Voltage Adjust

4. AC Input Connection: 3 m / 9.8ft

3xAWG14 power cord with NEMA 5-15 or

CEE 7/VII plug

5. Power Switch

1. Indicator LEDs

2. DC Output Connection: 4x color-cod-

ed 8AWG ying input leads encased in

a watertight Sealcon gland

3. Output Voltage Adjust

1110

PWS1050M/1550M

PWS1050MW/1550MW

4. AC Input Connection: Amphenol 3-pin

Circular MIL-spec GTS02R16-10P con-

nector

5. Power Switch

1. Indicator LEDs

2. DC Output Connection: Amphenol

GTC02R22-22S-RDS 4-hole MIL-Spec

connector

3. Output Voltage Adjust

4. AC Input Connection: Amphenol 3-pin

Circular MIL-spec GTS02R16-10P con-

nector

5. Power Switch

1. Indicator LEDs

2. DC Output Connection: Amphenol

4-hole Circular MIL-spec GTC02R22-22S-

RDS connectors

3. Output Voltage Adjust

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