Animo OptiFresh NG 2.0 2016 Produkthandbuch
service book
Machine with taste
OptiFresh Bean NG 2.0
OptiFresh NG 2.0
Model 2016
Machine with taste
22016/01 Rev. 0.0
OptiFresh (Bean) NG 2.0
TABLE OF CONTENTS
FOREWORD ........................................................................................................................... 5
1. INTRODUCTION OPTIFRESH NG......................................................................................... 6
1.1 Model code........................................................................................................................ 7
2. FIRST MENU SETTINGS AFTER INSTALLATION ............................................................ 8
2.1 How to program a recipe?................................................................................................11
2.2 How do you correct a recipe? ......................................................................................... 12
2.3 How do you measure the weight of an ingredient only? ................................................. 13
2.4 Adjustment rules
2.4.1 Brewer
2.4.2 Grinder (OptiFresh Bean)..................................................................................... 15
2.4.3 Coffee Waste........................................................................................................ 16
2.4.4 Troubleshooting.................................................................................................... 17
2.5 Detailed recipe settings................................................................................................... 19
2.6 Timebar recipe settings
3. PRINCIPLES OF OPERATION ............................................................................................. 21
3.1 Water management ...................................................................................................... 22
3.2 Components.................................................................................................................. 23
Inlet valve / Boiler / Steam thermostat / Dispensing valve / Sold state relais
Fresh brew coffee canister / ingredient motor ................................................. 24
Bean canister / coffee grinder / Freshbrew group / Drive unit
Cup detection sensor / Ingredient and mixer system ...................................... 25
Water vapour drain system / Door switches
3.3 Cup detection (optional)................................................................................................ 26
3.4 Freshbrew group........................................................................................................... 27
3.4.1 Operation......................................................................................................... 28
3.4.2 Wiper tension adjustment ................................................................................ 29
3.4.3 Wiper adjustment tips ...................................................................................... 30
3.4.4 Removing the brewer group ............................................................................ 31
3.5 Drive unit....................................................................................................................... 32
3.5.1 Operation......................................................................................................... 33
3.5.2 Shear pin
3.5.3 Removing the drive unit
3.6 Grinder (OptiFresh Bean).............................................................................................. 34
3.6.1 Basic settings .................................................................................................. 35
3.6.2 Service life ....................................................................................................... 36
3.6.3 Replacing grinding disks
3.6.4 Drive belt replacement..................................................................................... 38
3.6.5 Cleaning .......................................................................................................... 38
3.7 Instant group ................................................................................................................. 39
3.7.1 Adjustable mixer speed....................................................................................... 40
3.7.2 Ventilation mixer group......................................................................................... 41
3.7.3 Ventilation waste bin
3.8 Boiler system................................................................................................................. 42
3.8.1 Dispensing valves............................................................................................ 43
3.8.2 Removing / replacing....................................................................................... 44
3.8.3 Calibrating ....................................................................................................... 45
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4. MENU STRUCTURE ............................................................................................................ 46
4.1 The Operator and Service menu
4.2 The Operator menu....................................................................................................... 48
[1.0] Free vend / [1.1] Clock / [1.2] Switching time
[1.3] Recipe counters / [1.4] Quick recipe / [1.6] Software / [1.7] PIN-code
[1.8] OptiLight / [1.9] Contrast / [1.10] Cup sensors ..................................... 50
4.3 The Service menu......................................................................................................... 51
[2.1] Quick recipe pro / [2.2] Button settings
[2.3] Recipe settings...................................................................................... 53
Recipe settings (continued)................................................................... 54
[2.4] Settings ................................................................................................. 55
Settings (continued) ............................................................................. 56
Settings (continued) ............................................................................. 57
[2.5] Reset counters / [2.6] Service boiler ....................................................... 58
[2.7] Hardware test ....................................................................................... 59
Hardware test (continued) .................................................................... 60
[2.8] Read log / [2.9] Clear log / [2.10] Load defaults / [2.11] SD menu ........ 61
SD menu (continued) / [2.12] Change PIN ........................................... 62
[2.13] Additional settings / [2.16] Cleaning management................................ 63
5. SOFTWARE .............................................................................................................. 64
5.1 Memory card specs
5.2 Machine settings management
5.3 Software installation
6. MAINTENANCE .............................................................................................................. 66
6.1 Daily rinsing program
6.2 Weekly cleaning program.............................................................................................. 67
6.3 Changebrewerlter...................................................................................................... 68
6.4 Periodic maintenance.................................................................................................... 69
6.4.1 Service boiler
6.4.2 Service brewer
6.4.3 Service contracts ............................................................................................. 70
6.4.4 Servicing
6.5 Descaling instructions ................................................................................................... 73
6.6 Maintenance freshbrew group....................................................................................... 77
6.6.1 ReplacingtheBrewerCylinderandTeonSeal
6.6.2 Replacing the T-Bar & Housing, Crank Arm,
Triple Cam, and the Brewer Arms.................................................................... 79
7. TRANSPORT / SHUT DOWN .............................................................................................. 82
8. COMPONENT ACCESSIBILITY ........................................................................................... 83
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9 ELECTRONICS OVERVIEW ................................................................................................ 85
9.1 Main control
9.1.1 Main circuit board inputs.................................................................................. 86
9.1.2 Main circuit board outputs ............................................................................... 87
9.1.3 Main circuit board communication ................................................................... 88
9.2 Interface / Display ......................................................................................................... 89
8.2.1 Connections
9.3 Power supply................................................................................................................. 90
9.3.1 Connections
9.4 Grinder circuit board...................................................................................................... 91
9.4.1 Connections
10. TROUBLESHOOTING .......................................................................................................... 92
10.1 Read log
10.2 Clear log
10.3 Display messages during use ....................................................................................... 93
10.4 Fault analysis ................................................................................................................ 95
11. SPECIAL OPTIONS............................................................................................................. 97
11.1 Installation OptiFesh NG Hot&Cold
11.2 Installation OptiBean with waste to litter bin.................................................................. 99
12. PAYMENT SYSTEMS ......................................................................................................... 100
12.1 Coin mechanism (optional)
12.1.1 Standardconguration
12.1.2 Coin blocking
12.1.3 Activate existing token................................................................................... 101
12.1.4 Programme a new token
12.1.5 Accepting euros and tokens
12.1.6 Accepting tokens only.................................................................................... 102
12.1.7 Coin channel cleaning
12.2 Coin changer (optional)............................................................................................... 103
12.2.1 Tubelling
12.2.2 Tube emptying
12.2.3 Programme a new token ............................................................................... 104
12.2.4 Coin channel cleaning
12.2.5 Fault analysis
DIMENSIONS .................................................................................. Last page of this document
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© 2016 Animo®
All rights reserved.
Nopartofthisdocumentmaybereproducedand/ormadepublicinprint,microlm,electronicmedia
or any other form without the manufacturer’s prior consent. This also applies to the corresponding
diagrams and/or charts.
FOREWORD
Purpose of this document
This document is intended as a service appendix in addition to the user manual with which authorised
trained service personnel can install, program and maintain this machine.
- By authorised trained service personnel is meant: persons who can install, program,
maintain and carry our repairs on the machine.
Most of the settings, including the product settings are secured by a PIN code. This PIN code is
intended to prevent the user accessing the service menu.
It is recommended not to leave this document with the user after installation and to change the
standard factory PIN code.
Allchaptersandsectionsarenumbered.Thevariousguresreferredtointhetextcanbefoundinthe
illustrations at the front of this booklet or with the subjects concerned.
Pictograms and symbols
NOTE
General instructions for: WARNING, CAUTION or NOTE.
CAUTION !
Warning of possible serious damage to the device or bodily harm
WARNING
Warning of electricity and / or current danger
WARNING
Warning of electrostatic discharge (ESD) to electronics.
WARNING
Warning for serious crushing injury
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1. INTRODUCTION OPTIFRESH NG
Explanation OptiFresh NG type designation:
Designation Meaning Description Cup volume Dispensing
Hight cup
Thermos
jug
1e digit Number canisters 1 - 4
Bean with grinder whole beans
- Cups / mugs 50-240ml 60-155mm 167mm
NG Next Generation
H&C Hot&Cold prepared for cabinet with cool unit
2.0 model year 2016
OptiFresh NG
1
2
3
4
OptiFresh NG
Hot & Cold
Base cabinet with
cooling unit
OptiFresh Bean NG
1
2
3
4
OptiFresh NG
Base cabinet with
access to litter bin
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1.1 Model code
TheOptiFresh(Bean)NGmodelsarestandardexecutedaccordingbelowcanisterconguration.
OptiFresh
(Bean) NG
Model
code
Canistercongurations
1 2 3 4 5
1
1
2F 1E Coffee (beans)
2
3
1
2F 2E Coffee (beans) Topping
2F 5E Cocoa
2F 6E
Instant coffee
3
34
1
2F 3E Coffee (beans) Topping Cocoa
2F 7E Topping
Instant coffee
2F 8E Cocoa
Instant coffee
2F 9E Topping Sugar
4
5
34
1
2F 4E Coffee (beans) Topping Cocoa Suiker
2F AE Topping Cocoa
Instant coffee
Button settings
Download here an overview of the standard-and optional recipes: http://www.animo.eu/en/sd
Enter the web site address in your web browser and your can download the relevant technical
documentation without requiring a login code.
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2. FIRST MENU SETTINGS AFTER INSTALLATION
Thefollowingdatamustbesetintheoperatorandservicemenusimmediatelyafterthemachine’srst
use. The language factory setting is English.
Switch ON the machine
● Followtheinstructionsonthedisplay
out of order out of order place cup
boiler filling
90 C
boiler heating Cleaning
Operatormenu (Page 48-50)
● 1.1 Clock Time (set)
Date (set)
● 1.7 PIN-code 2-2-2-2-2 (PIN-Code)
Service menu (Page 51-63)
● 2.4 Settings Language (set)
● 2.6 Serviceboiler Servicemoment
Cups (set)
Months (set)
Cups
The message indicates that the device must be descaled. If a water
lteristted(recommended),thisisalsoanindicationthatthelter
must be replaced.
Westronglyrecommendtouseawaterlter.Calculateyourlter
capacitybyusingthecapacityinformationprovidedwiththelter.
Set the amount of cups into the menu so the signal [Service Boiler]
appears on the display.
Months
If desired a point of time can de set when the service boiler needs to appear.
Example: If 12 months is set during installation the boiler service message will appear on the
display 12 months after installation.
place cup
Service boiler
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(continued…)
● 2.2 Buttonsettings <Recipename> (set)
Every machine contains pre-programmed basic recipes. Each key can be changed, if
required.
Which recipes are factory-set can be found in recipes settings document which can
be downloaded. See http://www.animo.eu/nl/sd.
The same table also indicates which additional recipes in the software are available.
See chapter 2.1 How to program a recipe
● 2.1 QuickrecipePro <Recipe name> Cupvolume(ml) (set)
Coffee (sec.)
Topping(sec.)
Chocolate (sec.)
Sugar (sec.)
When the cup volume (menu parameter) is increased, the coffee, Topping, Chocolate and
Sugar will be automatically proportional increased.
The Coffee, Topping and Cocoa setting is a dispensing time in seconds for a 100ml drink.
When increasing the cup volume the Topping and/or Cocoa dispensing will be automatically
proportional increased (not visible in the display).
To measure is to know! It is strongly recommended to check the coffee measurement using
a set of mini scales. These are simple to order via the Internet.
ATTENTION: the default brewer settings are based on a cup volume of 120ml.
Depending on the cup volume the brewer pause 2, 3 and 4, settings must be adjusted
in the Menu 2.3 Recipe setting.
See chapter 2.2 How do you correct a recipe?
Water
quality
Hardness Service moment
after (cups)
°D °F mmol/l mgCaCo3/l
Very hard 18-30 32-55 3,2-5,3 321- 536 5,000
Hard 12-18 22-32 2,2-3,2 214-321 12,500
Average 8-12 15-22 1,4-2,2 268-214 20,000*
Soft 4-8 7-15 0,7-1,4 72-268 40,000
Very soft 0-4 0-7 0- 0,7 0-72 0 = off
Table:Water hardness
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OptiFresh (Bean) NG 2.0
(continued…)
● 2.3 Recipesetting <Recipe name> Unit1 StartBrewer
Pause 1 (set) (air mixing)
Start 2
Pause 2 (set) (extraction)
Start 3
Pause 3 (set) (drying)
Start 4
Pause 4 (set) (emptying)
See the below table, which brewer setting in relation to the cup volume is recommended.
Pause 1 Pause 2 Pause 3 Pause 4
retrun to start
start
position
Start 1 Start 2 Start 3 Start 4
Cup
volume
Start
1
Pause
1
Start
2
Pause
2
Start
3
Pause
3
Start
4
Pause
4
Waste
bin
120 ml 1,0 6,0 2,4 2,5 3,0 1,5 1,9 3,5 130
140 ml 7,0 3,5 2,5 5,0 110
160 ml 8,0 4,0 4,0 6,0 95
180 ml 9,0 5,0 5,5 7,0 85
200 ml 10,0 6,0 7,0 8,5 75
220 ml 11,0 6,5 8,0 9,5 70
240 ml 12,0 7,5 9,0 10,5 65
Table:BrewerPausesettingsinrelationtoCupvolume
● 2.13 AdditionalSettings Wastemanagement Cupamount (set)
Seethetable(above),whichcupamountsettingttinthewastebininrelationtothecup
volume is recommended.
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