Applied Membranes AA Series Bedienungsanleitung

AA System Operation Manual

AA Series Systems

MANUAL FOR

OPERATION AND MAINTENANCE

REVERSE OSMOSIS SYSTEMS

for Models:

AA-12514, AA-12521

AA-32514, AA-22521

2325 Cousteau Ct.

Vista, CA 92081

Phone: (760) 727-3711

Fax: (760) 727-4427

Email: [email protected]

Web: http://www.AppliedMembranes.com

AA System Operation Manual

Page 1of 27

TABLE OF CONTENTS

ITEM PAGE

Record Sheet . . . . . . 2

General Information and Safety . . . . . . 3

System Specifications . . . . . . 4

System Operating Conditions . . . . . . 5

System Flow Schematic . . . . . . 6

Component Identification . . . . . . 7

System Installation . . . . . . 8-9

Initial System Start-Up . . . . . . 10

Shut Down . . . . . . 11

Adjustment of Pressure Switches . . . . . . 12

Maintenance Tips . . . . . . 13

Cleaning . . . . . . 14-18

Replacing Membranes . . . . . . 19

Replacing Pre-filters . . . . . . 20

Temperature Correction . . . . . . 21

Operating Do’s and Don’ts . . . . . . 22

System Operating Log . . . . . . 23

Troubleshooting . . . . . . 24

Electrical Drawing . . . . . . 25

Component Identification . . . . . . 26

Warranty . . . . . . 27

AA System Operation Manual

Fill In the Following Information for Your Records:

Date of purchase: ___________________________________________________

Customer’s name: ____________________________________________________

Model number: ______________________________________________________

Serial number: ______________________________________________________

NEVER OPERATE THIS SYSTEM UNTIL THE USER FULLY UNDERSTANDS THE CONTENTS OF

THIS MANUAL. FOR OWNERS WHO DO NOT OPERATE THIS EQUIPMENT, IT IS THEIR

RESPONSIBILITY THAT THE USER HAS BEEN PROPERLY INSTRUCTED AND FULLY AWARE OF

THE MANUAL CONTENTS. THIS IS IMPORTANT IN THE SAFE HANDLING AND IN OBTAINING

AN EFFICIENT OPERATION OF THE MACHINE.

IMPORTANT

Please retain this manual for future reference.

Please read this manual in its entirety before using this machine.

DISCLAIMER

The information contained in this manual is subject to change without notice.

Applied Membranes, Inc. shall not be liable for technical or editorial omissions made herein;

nor for incidental or consequential damages resulting from the furnishing, performance, or use

of this material.

AA System Operation Manual

GENERAL INFORMATION and SAFTEY

READ THIS MANUAL: Prior to operating or servicing this unit, this manual must be read

and understood. If anything is not clear, call for assistance before proceeding. Keep this and

other associated manuals for future reference and for new operators or qualified service

personnel.

USE PROPER POWER CONNECTIONS: Use proper wiring and connection methods to

satisfy local electrical codes.

SHOCK HAZARD: Connect this unit to a properly grounded connection in accordance with

the National Electrical Code. DO NOT, under any circumstances, remove the ground wire or

ground prong from any power plug. Do not use extension cords or an adapter without proper

consideration.

WARNING: Unplug the system prior to servicing.

WARNING: Do not make any alteration or modification in the wiring or plumbing of the

system. This can result in damage to the system and cause injury to operators or users.

WARNING: Flush the system for 30 minutes before use to remove all chemicals present.

CAUTION: Chlorine can damage the membrane. Chlorine should be removed from the feed

stream before entering the system. The feed stream should be tested for chlorine at least

once a week. Always follow proper maintenance procedures.

CAUTION: Never let the system freeze. Freezing can damage the membrane and plumbing.

AA System Operation Manual

SYSTEM SPECIFICATIONS

Electrical

Model HZ Motor HP Volts Phase

AA-12514-116 60 1/3 115/230 1

AA-12514-215/6 60 or 50 1/3 220/230 1

AA-12521-116 60 1/3 115/230 1

AA-12521-215/6 60 or 50 1/3 220/230 1

AA-32514-116 60 1/3 115/230 1

AA-32514-215/6 60 or 50 1/3 220/230 1

AA-22521-116 60 1/3 115/230 1

AA-22521-215/6 60 or 50 1/3 220/230 1

NOTES:

1. All systems rated at 77 Degrees Fahrenheit (25 Degrees Celsius) using 1000 ppm sodium

chloride (NaCl) solution. System capacity decreases significantly with decrease in feed

water temperature (see temperature correction chart).

2. Chlorine requirements for the feed water are as follows:

Thin-Film (standard) 0 ppm

CA (special order only) 0.1 ppm Minimum

3. Feed water must be filtered to a turbidity of less than 1 NTU.

4. System recovery (permeate to concentrate ratio) must be maintained at the recommended

level. A higher than recommended recovery will lead to a premature fouling of the

membrane with a loss of permeate flow and permeate quality.

5. Softened water should be used for the feed water to the RO system.

AA System Operation Manual

AA Spec Sheet

MODEL AA–12514 AA-12521 AA-32514 AA-22521

Rated Capacity, Permeate*

- Gal/Day 220 350 525 700

- Gals/Hr 9 15 22 29

- Liters/Hr 34 57 83 110

Concentrate Flow (Reject)

- Gal/Hr 41 65 78 71

- Liters/Hr 155 246 295 269

Permeate: Conc. Flow ratio 1:4.5 1:4.3 1:3.5 1:2.44

System Pressure, PSI 150-200 150-200 150-200 150-200

Design Temperature,

- Degrees Celsius/ Degrees F 25/77 25/77 25/77 25/77

Sediment Cartridge

- Replacement ** Monthly Monthly Monthly Monthly

Carbon Cartridge, Pre-membrane

- Replacement*** (for chlorine removal): Monthly Monthly Monthly Monthly

Carbon Cartridge, Post-membrane

- Replacement (for taste/odor polishing): 6 Months 6 Months 6 Months 6 Months

Pressure Switch Settings:

- Low Pressure (for pump protection):12 PSI 12 PSI 12 PSI 12 PSI

- Tank Pressure (to shut-off system at tank

full): 20/40 PSI 20/40 PSI 20/40 PSI 20/40 PSI

Pretreatment Notations:

(Additional pretreatment equipment is available from Applied Membranes, Inc.)

* Softened feed water is recommended.

** Depends on the turbidity of the feed water. For water with high turbidity an additional back-

washable multi-media system may be required to help to minimize cartridge replacements.

*** An additional back-washable pre-carbon system may be required to help to minimize cartridge

replacements.

AA System Operation Manual

COMPONENT IDENTIFICATION

AA System Component Diagram

# Item Description

1. Solenoid Valve Normally closed. Opens when there is sufficient feed pressure

2. Cartridge Filter 5 micron sediment filter.

3. Carbon Filter Extruded carbon cartridge to remove chlorine from the feed stream.

4. Low Pressure Switch Shuts the system down if the inlet pressure is lower than 12 psi

(adjustable).

5. High Pressure Pump Rotary Vane pump to pressurize the incoming water to 150-200 psi.

6. Membrane Modules Membrane elements housed in stainless steel pressure tubes.

Membranes require proper flow and pressure for good operation.

7. System Pressure Gauge Measures the pressure at the exit end of the membrane modules.

8. Control Valve To adjust system pressure. Must not be completely closed when

the system is in operation.

9. Tank Pressure Switch Turns system on/off based on pressurized storage tank level.

10. Carbon Filter Extruded carbon cartridge to remove taste and odor from the

permeate stream.

11. TDS Monitor (optional) Monitors the permeate quality.

AA System Operation Manual

REVERSE OSMOSIS SYSTEM INSTALLATION

1. Locate R.O. system with adequate clearance from walls and other equipment to enable

membrane servicing.

2. Run four polyvinyl tube lines to the system as follows:

Line #1: Bring raw water supply feed to the inlet of the first prefilter housing. The line

size should be 3/8" . Install a valve in this line. The valve opening should not

restrict the water flow.

CAUTION: Pump and system performance will be adversely affected if the

suction line is restricted.

Line #2: Run a 1/4" line from the open end of the control valve to a drain. Insure that no

liquids from other lines in the plant flow back through this line.

AA System Operation Manual

Line #3: Run a 3/8" line from the permeate outlet located at right end of PVC manifold to

a pressurized storage tank.

Line #4: Run a 3/8" line from the permeate outlet of the post-filter housing to a faucet or

other final permeate destination.

CAUTION: Be sure that all lines are connected before plugging in unit power.

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