APRILIA HABANA 125 - PART3 Bedienungsanleitung

use and maintenance Habana 50/125 - Habana Custom 50/125

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Carefully read p. 29 (REAR DRUM

BRAKE) and p. 43 (MAINTENANCE).

wvCheck the wear of the rear brake

shoes after the first 500 km (312 mi) and

successively every 4000 km (2500 mi).

Have the rear brake shoe wear checked by

an aprilia Official Dealer after the first

1000 km (625 mi) and successively every

6000 km (3750 mi).

In any case:

aWARNING

If the adjuster (1) can be screwed com-

pletely, this means that the shoes are

worn; in this case, contact an

APRILIA

Official Dealer.

To verify the wear of the rear brake shoes,

proceed as follows:

◆Pull the rear brake lever (2) completely

and keep it pulled.

◆Check the position of the rear brake

shoe wear indicator (3).

aWARNING

If the rear brake shoe wear indicator (3)

is positioned on or beyond the lower

reference tooth (5), contact an

APRILIA

Official Dealer, who will provide for re-

placing the rear brake shoes.

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!.$2%!23530%.3)/.3

Carefully read p. 43 (MAINTENANCE).

Check the tightening of all the components

and the functionality of the articulations of

the front and rear suspensions after the

first:

◆wv500 km (312 mi) and succes-

sively every 4000 km (2500 mi);

◆xu1000 km (625 mi) and succes-

sively every 6000 km (3750 mi).

aCAUTION

If you notice irregularities in the opera-

tion or if the help of a qualified techni-

cian is necessary, contact your

APRILIA

Official Dealer.

Position Wear condition

Indicator between

the two reference

teeth (4) and (5).

Rear brake shoes

within the wear limit.

Indicator on or

beyond the lower

reference tooth(5).

Rear brake shoes

worn.

To be replaced.

Ing-02.fm Page 51 Wednesday, December 15, 1999 4:17 PM

52 use and maintenance Habana 50/125 - Habana Custom 50/125

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Carefully read p. 43 (MAINTENANCE).

Occasionally check the steering slack.

To check the steering it is necessary to:

◆Position the vehicle on the centre stand.

NOTE Prepare a 185 mm high support,

the base of which must measure 200 x 200

mm.

◆Place the support under the vehicle and

a spongy cloth between them, so that the

front wheel can move freely and the ve-

hicle cannot fall down.

aWARNING

Make sure that the vehicle is stable.

◆Shake the fork in the direction of travel.

NOTE Do not shake the fork excesively,

otherwise you may take in consideration

the movement of the stand, thus observing

an incorrect slack.

Repeat the previous operation more than

once.

◆If you find that there is a considerable

slack, contact your aprilia Official Dealer

to restore the optimal steering condi-

tions.

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Carefully read p. 43 (MAINTENANCE).

Periodically check the slack existing be-

tween the engine pin bushings.

To carry out this operation, proceed as fol-

lows:

◆Position the vehicle on the centre stand.

◆Shake the wheel transversally with re-

spect to the riding direction.

◆If any slack should be noticed, contact

your aprilia Official Dealer, to restore the

optimal operating conditions.

Ing-02.fm Page 52 Wednesday, December 15, 1999 4:17 PM

use and maintenance Habana 50/125 - Habana Custom 50/125

2%-/6).'4(%&2/.4#/6%2

Carefully read p. 43 (MAINTENANCE).

◆Position the vehicle on the centre stand.

◆★Unscrew and remove the screw (1).

◆Unscrew and remove the screw (2).

aCAUTION

Proceed with care.

Do not damage the tangs and/or their

seats.

Handle the plastic and painted compo-

nents with care and avoid scraping or

damaging them.

◆Release the couplings (3) and (4) from

their seats and remove the two collars

(5) and (6).

◆Unscrew and remove the two lower

screws (7).

◆vuRemove the grille (8).

◆Unscrew and remove the upper screw

(9), taking the washer.

NOTE To release the front cover (10)

from the side couplings, carry out the fol-

lowing operations simultaneously:

◆Press “A” and pull “B”.

◆Press “A” and pull “C”.

Ing-02.fm Page 53 Wednesday, December 15, 1999 4:17 PM

54 use and maintenance Habana 50/125 - Habana Custom 50/125

2%-/6).'4(%,/7%2

(!.$,%"!2#/6%2

Carefully read p. 43 (MAINTENANCE).

◆Position the vehicle on the centre stand.

◆Unscrew and removethe headlight metal

ring screw (1).

◆Remove the headlight metal ring (2).

◆★Unscrew and remove the screw (3).

◆★Unscrew and remove the three screws

(4).

◆★Unscrew and remove the screw (5).

aCAUTION

Proceed with care.

Do not damage the tangs and/or their

seats.

Handle the plastic and painted compo-

nents with care and avoid scraping or

damaging them.

◆Move the lower handlebar cover (6)

carefully downwards.

◆★Unscrew and remove the screw (7).

aCAUTION

Proceed with care. Do not force the

electric wires.

◆Partially remove the reflector (8), releas-

ing the seat (9) from the pin (10).

NOTE Upon reassembly, make sure

that the reflector (8), the seat (9) and the

pin (10) are in the correct position.

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-%4!,2).'

Carefully read p. 43 (MAINTENANCE).

◆Position the vehicle on the centre stand.

◆★Unscrew and remove the screw (11).

◆Remove the headlight metal ring (12).

NOTE Upon reassembly, insert the tang

(13) correctly in the appropriate seat.



v u

Ing-02.fm Page 54 Wednesday, December 15, 1999 4:17 PM

use and maintenance Habana 50/125 - Habana Custom 50/125

0!24)!,2%-/6!,/&4(%500%2

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Carefully read p. 43 (MAINTENANCE).

aCAUTION

The operations necessary for the partial

removal of the upper handlebar cover

may be difficult or complex for unskilled

operators.

If necessary, contact an

APRILIA

Official

Dealer.

If you want to carry out these opera-

tions personally, keep to the following

instructions:

◆Remove the lower handlebar cover, see

p. 54 (REMOVING THE LOWER HAN-

DLEBAR COVER wx).

◆Remove the rear-view mirrors, see p. 56

(REMOVING THE REAR-VIEW MIR-

RORS).

◆Raise the rubber ring (1), releasing it

from the odometer control coupling (2).

aCAUTION

Proceed with care. Do not damage the

tangs and/or their seats.

◆Release the odometer control coupling

(2) from its seat on the dashboard by

means of a spanner.

aCAUTION

The upper handlebar cover (3) (com-

plete with switches, instruments and in-

dicators) remains connected to the

electric wires and therefore cannot be

completely removed.

Proceed with care, in order not to dam-

age the components.

Do not force the electric wires.

◆Raise the upper handlebar cover (3)

moderately and rotate it towards the sad-

dle.



Ing-02.fm Page 55 Wednesday, December 15, 1999 4:17 PM

56 use and maintenance Habana 50/125 - Habana Custom 50/125

2%-/6).'

4(%2%!26)%7-)22/23

Carefully read p. 43 (MAINTENANCE).

The following information refers to one

rear-view mirror only, but is valid for both

(win the countries where the second

rear-view mirror is required).

◆Position the vehicle on the centre stand.

◆Lift the protection element (1).

◆Loosen the nut (2) completely.

◆Unscrew and remove the rear-view mir-

ror (3).

◆wxTake the plastic washer (4).

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Carefully read p. 43 (MAINTENANCE).

◆Unscrew and remove the three nuts (5).

aCAUTION

Proceed with care.

Do not force the electric wires.

Handle the plastic and painted compo-

nents with care and avoid scraping or

damaging them.

◆Partially remove the dashboard (6).

At this point, proceed as follows to reach

the dashboard bulbs:

◆★Unscrew and remove the two screws

(7).

◆Remove the upper cover (8).

◆Remove the glass element (9) with its

support.

◆Lower the cover (10).

◆Raise the rubber ring (11), releasing it

from the odometer control coupling (12).

aCAUTION

Proceed with care. Do not damage the

tangs and/or their seats.

◆Release the odometer control coupling

(12) from its seat on the dashboard by

means of a spanner.



v u

Ing-02.fm Page 56 Wednesday, December 15, 1999 4:17 PM

use and maintenance Habana 50/125 - Habana Custom 50/125

2%-/6).'4(%#%.42!,

).30%#4)/.#/6%2

Carefully read p. 43 (MAINTENANCE).

aCAUTION

Handle the painted components with

care and avoid scraping or damaging

them.

◆Position the vehicle on the centre stand.

◆Unscrew and remove the screw (1).

◆Remove the central inspection cover (2).

NOTE Upon reassembly, fit the tangs

correctly in the appropriate seats.

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).30%#4)/.#/6%23

Carefully read p. 43 (MAINTENANCE).

aCAUTION

Handle the plastic and painted compo-

nents with care and avoid scraping or

damaging them.

◆Lift the saddle, see p. 23 (UNLOCKING /

LOCKING THE SADDLE).

◆Unscrew and remove the upper screw

(3).

◆Unscrew and remove the side screw (4).

◆Remove the side inspection cover (5).

NOTE Upon reassemby, correctly fit the

seats in the appropriate tangs.

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4(%"!44%29#/6%2

NOTE Position the vehicle on firm and

flat ground.

◆Position the vehicle on the centre stand.

◆Make sure that the ignition switch is in

position “m”.

◆Raise the saddle, see p. 23 (UNLOCK-

ING / LOCKING THE SADDLE).

◆Unscrew and remove the screw (6).

◆Remove the battery cover (7).

NOTE Upon reassembly, correctly insert

the tang (8) in the appropriate seat.

Ing-02.fm Page 57 Wednesday, December 15, 1999 4:17 PM

58 use and maintenance Habana 50/125 - Habana Custom 50/125

#(%#().'4(%34!.$

Carefully read p. 43 (MAINTENANCE).

aWARNING

FOR THE SIDE STAND ONLY &.

Danger of fall or overturning.

When the vehicle is straightened from

the parking position to the driving posi-

tion, the stand goes automatically up.

NOTE The following information refers

to one stand only, but is valid for both.

The stand (1) must rotate withouthindranc-

es.

Carry out the following checks:

◆The springs (2) must not be damaged,

worn, rusty or weakened.

◆The stand must rotate freely, if neces-

sary grease the joint, see p. 84 (LUBRI-

CANT CHART wv) or p. 85 (LU-

BRICANT CHART xu).

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Carefully read p. 43 (MAINTENANCE)

The vehicle is provided with two switches:

–Stoplight switch on the rear brake con-

trol lever (3);

–Stoplight switch on the front brake con-

trol lever (4).

To reach the switches, proceed as follows:

◆wxPartially remove the upper han-

dlebar cover, see p. 55 (PARTIAL RE-

MOVAL OF THE UPPER HANDLEBAR

COVER wx).

Periodically carry out the following checks:

◆Make sure that there are no dirt or mud

deposits on the switch; the pin must be

able to move without interferences, re-

turning automatically to its initial position.

◆Make sure that the cables are connected

correctly.

Ing-02.fm Page 58 Wednesday, December 15, 1999 4:17 PM

use and maintenance Habana 50/125 - Habana Custom 50/125

)$,).'!$*534-%.4

Carefully read p. 43 (MAINTENANCE).

wvAdjust the idling after the first 500

km (312 mi) and every time it is irregular.

xuAdjust the idling after the first 1000

km (625 mi) and every time it is irregular.

To carry out this operation, proceed as fol-

lows:

◆Drive for a few miles until the engine

reaches the normal running temperature,

then stop the engine.

◆wvRemove the central inspection

cover, see p. 57 (REMOVING THE CEN-

TRAL INSPECTION COVER).

◆xuRemove the right inspection

cover, see p. 57 (REMOVING THE

RIGHT AND LEFT INSPECTION COV-

ERS).

◆Connect an electronic revolution counter

to the spark plug cable.

aWARNING

Before proceeding, make sure that the

room in which you are working is prop-

erly ventilated.

◆Start the engine.

The minimum speed of the engine (idling)

must be about 1600 ±200 rpm; in this case

the engine does not make the rear wheel

rotate.

If necessary:

◆Remove the left inspection cover, see p.

57 (REMOVING THE RIGHT AND LEFT

INSPECTION COVERS).

◆wvAct on the adjusting screw (1)

positioned on the carburettor.

wvNOTE Do not act on the air ad-

justing screw (3), to avoid variations of the

carburation setting.

◆xuAct on the adjusting knob (2).

BY ROTATING CLOCKWISE

the rpm increase;

BY ROTATING ANTICLOCKWISE

the rpm decrease.

◆Twist the throttle grip, accelerating and

decelerating a few times to make sure

that it functions correctly and to check if

the idling speed is constant.

NOTE If necessary, contact your aprilia

Official Dealer.

Ing-02.fm Page 59 Wednesday, December 15, 1999 4:17 PM

60 use and maintenance Habana 50/125 - Habana Custom 50/125

!$*534).'

4(%!##%,%2!4/2#/.42/,

Carefully read p. 43 (MAINTENANCE).

The ideal slack of the accelerator control

should be about 2-3 mm.

To adjust the slack, proceed as follows:

◆Position the vehicle on the centre stand.

◆Remove the protection element (1).

◆Loosen the nut (2).

◆Act on the adjuster (3), positioned at the

beginning of the accelerator control ca-

ble.

After the adjustment:

◆Tighten the nut (2), thus locking the ad-

juster (3)and putback the protection ele-

ment (1).

aWARNING

After the adjustment, make sure that the

rotation of the handlebar does not mod-

ify the engine idling rpm and that the

throttle grip returns smoothly and auto-

matically to its original position after

being released.

30!2+0,5'

Carefully read p. 43 (MAINTENANCE).

wvCheck the spark plug after the

first 500 km (312 mi); change it every 4000

km (2500 mi).

xuCheck the spark plug after the

first 1000 km (625 mi); successively every

6000 km (3750 mi) and change it every

12000 km (7500 mi).

Periodically remove the spark plug and

clean it carefully, removing carbon depos-

its; change it if necessary.

To reach the spark plug:

◆wvRemove the central inspection

cover, see p. 57 (REMOVING THE CEN-

TRAL INSPECTION COVER).

◆xuRemove the right inspection

cover, see p. 57 (REMOVING THE

RIGHT AND LEFT INSPECTION COV-

ERS).

Ing-02.fm Page 60 Wednesday, December 15, 1999 4:17 PM

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