APRILIA SCARABEO 100 4T - 06-2001 PART10 Bedienungsanleitung

use and maintenance Scarabeo 50 - Scarabeo 100 4T

LONG INACTIVITY

OF THE BATTERY

If the vehicle remains unused for more than

fifteen days, it is necessary to recharge the

battery,inordertopreventitssulphation,see

page 75 (RECHARGING THE BATTERY).

It is important to check the charge periodi-

cally (about once a month), during the win-

ter or when the vehicle remains unused, in

order to prevent the deterioration of the bat-

tery.

♦Recharge it completely with a normal

charge,seepage 75 (RECHARGINGTHE

BATTERY).

If the battery remains on the vehicle, discon-

nect the cables from the terminals.

CHECKING AND CLEANING

THE TERMINALS

Carefully read page 72 (BATTERY).

♦Gain access to the battery, see page 74

(ACCESS TO BATTERY).

♦Make sure that the cable terminals (1) and

the battery terminals (2) are:

– in good conditions (and not corroded or

covered with deposits);

– covered with special grease or Vaseline.

If necessary:

♦

Make sure that the ignition switch is in po-

sition

“ ”.

♦Disconnect first the negative (–) and then

the positive cable (red) (+).

♦Brush with a wire brush to eliminate any

sign of corrosion.

♦Reconnect first the positive (red) (+) and

then the negative cable (–).

♦Cover the terminals with special grease or

Vaseline.

♦Refit the battery, see page 75 (INSTALL-

ING THE BATTERY).

use and maintenance Scarabeo 50 - Scarabeo 100 4T

♦Make sure that the fluid level is included

betweenthetwo“MIN”and“MAX”notches

stamped on the battery side.

Otherwise:

♦Unscrew and remove the element plugs.

Top up with distilled water only.

Do not exceed the “MAX” mark, since the

electrolyte level increases during the re-

charge.

♦Top up by adding distilled water.

After topping up, put back the element

plugs in the correct position.

♦Put back the element plugs.

REMOVING THE BATTERY

Carefully read page 72 (BATTERY).

ACCESS TO BATTERY

♦Make sure that the ignition switch is in po-

sition “ ”.

♦Liftthesaddle,seepage24(UNLOCKING

/ LOCKING THE SADDLE).

♦Remove the battery cover (1).

The battery is connected to the electrical

wires.Donotforcethewireswhileremov-

ing the battery.

COMPLETE REMOVAL

♦Disconnect first the negative (-) and then

the positive cable (red) (+).

♦Detach the breather pipe.

♦Remove the battery from its compartment

and put it on a flat surface, in a cool and

dry place.

Once it has been removed, the battery

must be stored in a safe place and kept

away from children.

CHECKING

THE ELECTROLYTE LEVEL

Carefully read page 72 (BATTERY).

♦Removethebattery(seeREMOVINGTHE

BATTERY).

CAUTION

WARNING

CAUTION

MAX

MIN

100

use and maintenance Scarabeo 50 - Scarabeo 100 4T

♦Connect,inorder, the positive (red) (+) and

negative (-) cable.

♦Cover the terminals with special grease or

Vaseline.

Upon reassembly, put the electrical ca-

bles in the correct position taking care

not to squash them.

The negative cable (-) must not be placed

upon the positive cable (+). Take care to

position it on the side, between the bat-

tery and the box.

♦Push the battery into the battery holder

♦Close the battery cover (1).

♦Lowerthe saddle, see page 24 (UNLOCK-

ING / LOCKING THE SADDLE).

RECHARGING THE BATTERY

Carefully read page 72 (BATTERY).

♦Removethe battery,seepage74 (REMOV-

ING THE BATTERY).

♦Take a suitable battery charger.

♦Unscrew and remove the element plugs.

♦

Check the electrolyte level, see page 74

(CHECKINGTHE ELECTROLYTE LEVEL).

♦Connectthebattery with a battery charger.

NOTEArechargewith an amperage equal

to 1/10 th of the battery capacity is recom-

mended.

♦Switch on the battery charger.

♦After the recharging operation, check the

electrolytelevelagain and if necessary top

up with distilled water.

♦Tighten the element plugs.

Reassemblethe battery only 5-10 minutes

after disconnecting the recharger, since

the battery continues to produce gas for

a short lapse of time.

INSTALLING THE BATTERY

Carefully read page 72 (BATTERY).

♦Make sure that the ignition switch is in po-

sition “ ”.

♦Put the battery in its container.

♦Connect the breather pipe.

Always connect the battery breather pipe,

to prevent the sulphuric acid vapours

from corroding the electric system,

painted parts, rubber elements or gaskets

when they exit the breather pipe itself.

The breather pipe must be connected in

such a way as not to be squashed, other-

wise it may cause a pressure increase

inside the battery, with the risk of damag-

ing it.

CAUTION

CAUTION CAUTION

100

use and maintenance Scarabeo 50 - Scarabeo 100 4T

CHANGING THE FUSES

Carefully read page 47 (MAINTENANCE).

Do not repair faulty fuses.

Never use fuses different from the rec-

ommended ones.

The use of unsuitable fuses may damage

the electric system or, in case of short

circuit, may even cause a fire.

NOTEIf a fuseblowsfrequently, thereprob-

ably is a short circuit or an overload in the

electric system.

In this case it is advisable to consult an

aprilia Official Dealer.

♦Thenreplacethedamagedfuse with a new

one having the same amperage.

NOTE If you use one of the spare fuses

(3), put a new fuse in the appropriate seat.

♦Reposition the inspection cover, see page

65 (REMOVING THE INSPECTION

COVER).

LOCATION OF FUSES

7.5 A fuse (1) - From key switch to:

all electrical loads, other than the lights cir-

cuit that is powered with alternate current.

If an electric component does not work or

worksirregularly,oriftheenginefailstostart,

it is necessary to check the fuses (1).

To carry out the checking:

♦Turn the ignition switch to position “ ”, to

avoid any accidental short circuit.

♦Gain access to the battery in order to work

on the fuses, see page 74 (ACCESS TO

BATTERY).

♦Extractthefuses (1) one by one and check

if the filament (2) is broken.

♦Before replacing a fuse, try to find out the

cause of the trouble, if possible.

CAUTION

use and maintenance Scarabeo 50 - Scarabeo 100 4T

ADJUSTING THE VERTICAL

HEADLIGHT BEAM

NOTE To check the direction of the head-

light beam, specific procedures must be

adopted, in accordance with the regulations

in force in the country where the vehicle is

used.

To rapidly check the correct direction of the

beam, place the vehicle on flat ground, 10 m

away from a wall.

♦Turn on the low beam, sit on the vehicle

and make sure that the beam projected on

the wall is slightly under the horizontal line

of the headlight (about 9/10th of the total

height).

To adjust the headlight beam:

♦Position the vehicle on the centre stand,

on a solid and level surface.

♦Act on the suitable screw (1) by means of

a screwdriver.

ByTURNING ITCLOCKWISE, you set the

beam upwards.

By TURNING IT ANTICLOCKWISE, you

set the beam downwards.

BULBS

Carefully read pages 48-53 (REGULAR

SERVICE INTERVALS CHART).

Risk of fire.

Keep fuel and other flammable sub-

stances away from the electrical compo-

nents.

Before changing a bulb, position the ve-

hicle on the centre stand, move the igni-

tion switch to position “ ” and wait a

few minutes, so that the bulb cools down.

Change the bulb wearing clean gloves or

using a clean and dry cloth.

Do not leave fingerprints on the bulb,

since these may cause its overheating

and consequent breakage.

If you touch the bulb with bare hands,

remove any fingerprint with alcohol, in

order to avoid any damage.

DONOT FORCE THE ELECTRIC CABLES.

WARNING

CAUTION

use and maintenance Scarabeo 50 - Scarabeo 100 4T

CHANGING

THE HEADLIGHT BULBS

Carefully read page 77 (BULBS).

The headlight houses:

– one low / high beam bulb (1);

– one parking light bulb (2).

To change them:

♦Remove the front handlebar cover, see

page 65 (REMOVING THE FRONT HAN-

DLEBAR COVER).

PARKING LIGHT BULB

Do not pull the electrical wires when re-

moving the bulb socket.

♦Get hold of the parking light bulb socket

(4), pull it and remove it from its seat.

♦Withdraw the bulb (2) and replace it with

one of the same type.

LOW / HIGH BEAM BULB

♦Turn the bulb socket anticlockwise (3) and

remove it from its seat.

♦Gently press and turn anticlockwise the

low/high beam bulb (1), remove it and re-

place it with one of the same type.

CAUTION

use and maintenance Scarabeo 50 - Scarabeo 100 4T

CHANGING THE FRONT

DIRECTION INDICATOR

BULBS

Carefully read page 77 (BULBS).

♦Position the vehicle on the stand.

♦Unscrew and remove the screw (1).

NOTE While removing the protection

screen, proceed carefully in order not to

break the cog.

♦Remove the protection screen (2).

♦Remove the amber yellow glass (3).

NOTEUponreassembly, correctly position

the protection screen in its seat.

Tighten the screw (1) moderately and care-

fully, to avoid damaging the protection

screen.

♦Press the bulb (4) slightly and rotate it an-

ticlockwise.

♦Extract the bulb (4) from its seat.

NOTE Insert the bulb in the bulb socket,

making the two bulb pins coincide with the

relevant guides on the socket.

♦Correctly install a new bulb of the same

type.

NOTE If the bulb socket (5) goes out of its

seat,insert it correctly,makingthe bulb socket

opening coincide with the screw seat.

CHANGING

THE REAR LIGHT BULB

Carefully read page 77 (BULBS).

♦Position the vehicle on the stand.

♦Unscrew and remove the two screws (6).

NOTE While removing the protection

screen, proceed carefully in order not to

break the cog.

♦Remove the protection screen (7).

♦Press the bulb slightly and rotate it anti-

clockwise.

♦Remove the bulb from its seat.

NOTE Insert the bulb in the socket, mak-

ing the two bulb pins coincide with the rel-

evant guides on the socket.

♦Correctly install a new bulb of the same

type.

NOTEUponreassembly,correctlyposition

the protection screen in its seat.

Tightenthe screws (6) moderately andcare-

fully, to avoid damaging the protection

screen.

use and maintenance Scarabeo 50 - Scarabeo 100 4T

CHANGING THE REAR

DIRECTION INDICATOR

BULBS

Carefully read page 77 (BULBS).

♦Position the vehicle on the stand.

♦Unscrew and remove the two screws (1).

NOTE While removing the protection

screen, proceed carefully in order not to

break the cog.

♦Remove the protection screen (2).

NOTEUponreassembly,correctly position

the protection screen in its seat.

♦Remove the protection screen (3), by pull-

ing it to the vehicle external side.

♦Gentlypressontheamberyellowglass(4),

turn it anticlockwise and remove it.

NOTE While removing the protection

screen,proceed carefully inordernotto break

the cog.

♦Press the bulb (5) slightly and rotate it an-

ticlockwise.

♦Extract the bulb (5) from its seat.

NOTE Insert the bulb in the bulb socket,

making the two bulb pins coincide with the

relevant guides on the socket.

♦Correctly install a new bulb of the same

type.

NOTEIf the bulb socket (6) goes out of its

seat, insert it correctly, making the bulb

socketopeningcoincidewith the screw seat.

543

use and maintenance Scarabeo 50 - Scarabeo 100 4T

CHANGING THE NUMBER

PLATE BULB (in the countries

where required)

100

Carefully read page 77 (BULBS).

To change the bulb:

♦Unscrew and remove the screw (1).

♦Withdraw the rubber bulb socket (2).

♦Remove the bulb from its seat.

♦Correctly fit a new bulb following the same

operations in the reverse order.

CHANGING

THE DASHBOARD BULBS

Carefully read page 77 (BULBS).

The dashboard contains:

– the warning light bulbs;

– the dashboard lighting bulbs.

To change the bulbs:

♦Remove the front handlebar cover, see

page 65 (REMOVING THE FRONT HAN-

DLEBAR COVER).

CAUTION

100

To extract the bulb socket, do not pull the

electric wires.

NOTE Upon reassembly, make sure the

bulb socket is properly inserted in its seat.

100

1/2

4/4

100

50 60

mph km/h

40 50

70 80 90

aprilia

0 00 0

1/2

4/4

100

40 30

50 60

mph km/h

40 50

70 80 90

aprilia

0 00 0

use and maintenance Scarabeo 50 - Scarabeo 100 4T

WARNING LIGHT BULBS

NOTEExtract the bulb sockets one by one,

in such a way as to avoid positioning them

incorrectly during the reassembly.

♦Extract the relative bulb socket:

♦Extract the bulb and replace it with one of

the same type.

Before transporting the vehicle, it is nec-

essary to empty the fuel tank and the car-

burettor completely, see page 83 (DRAIN-

ING THE FUEL TANK) making sure that

both are completely dry.

During transport the vehicle must be kept

in vertical position and be firmly an-

chored, in order to avoid any leakage of

fuel, oil or coolant.

In case of failure, do not tow the vehicle,

but ask for assistance.

DASHBOARD LIGHTING BULBS

Extract the bulb sockets one by one, in

such a way as to avoid positioning them

incorrectly during the reassembly.

♦Extract the bulb socket of the dashboard

part in which there has been a light de-

crease:

(*) This bulb may not be installed on some

versions.

♦Extract the bulb and replace it with one of

the same type.

TRANSPORT

Pos. Warning light Colour

Direction

indicators ( )green

2 stroke

oil reserve ( ) red

High beam ( )blue

Pos. Lit part

5 Upper right part

6 Upper left part (*)

7 Lower right part WARNING

WARNING

CAUTION

Low

beam ( )

100

green

Injection

check red

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