Ariston GENUS 30 Plus Benutzerhandbuch

End User, Installation &

Servicing Instructions

Type C Boilers

G.C.N: 47-116-28

LEAVE THESE INSTRUCTIONS

WITH THE END USER

Day

GB IE

1. General Information

2. Control Panel

3. How to Use

4. Anti-Frost Device

5. Maintenance

6. Trouble Shooting

7. Filling Instructions

8. Time Clock

8.1 Setting the Mechanical Clock

8.2 Setting the Digital Clock

9. General Information for the Installer

9.1 Overall View

10. Installation

10.1 Delivery

10.2 Reference Standards

10.3 Siting the Appliance

10.4 Clearances

10.5 Overall View

10.6 Mounting the Appliance

10.7 Electrical Connection

10.8 Gas Connection

10.9 Water Connections

11. Connecting the Flue

11.1 Flue Connections

11.2 Fitting the Coaxial Flue (Ø 60/100 mm -

Horizontal)

11.3 Fitting the Telescopic Flue (Ø 60/100 mm -

Horizontal)

11.4 Fitting the Coaxial Flue (Ø 60/100 mm - Vertical)

11.5 Fitting the Twin Pipe (Ø 80/80 mm)

12. Electrical Connections

13. Electrical System Diagrams

14. Water Circuit Diagrams

15. Commissioning

15.1 Initial Preparation

15.2 Completion

15.3 Removal and Fitting of the Case - Servicing

15.4 Control Panel

15.5 Initial Start-Up

15.6 Sequence of Operation

15.7 Operational Adjustments

15.8 Combustion Analysis

15.9 Boiler Safety Systems

TABLE OF CONTENTS

16. Gas Adjustments

16.1 Changing the Type of Gas

17. Maintenance

18. Servicing Instructions

18.1 Replacement of Parts

18.2 To Gain General Access

18.2.1 Removing the front panel

18.2.2 Removing the control panel

18.3 Access to the Control System

18.3.1 Removing the main PCB

18.3.2 Removing the display PCB

18.3.3 Removing the fuses

18.3.4 Removing the programmer

18.4 Access to the Sealed Chamber

18.4.1 Removing the sealed chamber front panel

18.4.2 Removing the combustion chamber front panel

18.4.3 Removing the burner

18.4.4 Removing the electrodes

18.4.5 Removing the burner manifold

18.4.6 Removing the main exchanger

18.4.7 Removing the air pressure switch

18.4.8 Removing the fan

18.5 Access to the Gas Valve

18.5.1 Removing the spark generator

18.5.2 Removing the gas valve

18.6 Access to the Water Circuit

18.6.1 Drain down

18.6.2 Removing the display PCB

18.6.3 Removing the heating return filter

18.6.4 Removing the by-pass

18.6.5 Removing the pressure relief valve (3 bar)

18.6.6 Removing the pressure relief valve (6 bar)

18.6.7 Removing the temperature & pressure relief

valve (7 bar)

18.6.8 Removing the pump

18.6.9 Removing the expansion vessel

18.6.10 Removing the overheat thermostat

18.6.11 Removing the heating temperature sensor

18.6.12 Removing the tank temperature sensor

18.6.13 Removing the DHW flow switch

18.6.14 Removing the DHW expansion vessel

18.6.15 Removing the flow limiter

18.6.16 Removing the tank

19. Fault Finding Guide

20. Short Spares List

21. Technical Information

Dear Customer,

Thank you for choosing an ARISTON boiler.

We guarantee that your boiler is a reliable and technically sound product.

The following Instructions provide detailed instructions and recommendations for proper installation, use and maintenance.

Remember to keep this manual in a safe place for future reference e.g. by the gas meter.

Your local MTS Servicing Centre is at your complete disposal for all requirements.

MTS (GB) Limited

Every attempt has been made to avoid

errors of any kind in this instruction

manual, the Management invites

customers to inform of any

inaccuracies which they may find. This

will help to improve our service.

The guarantee on this appliance is valid

for 24 months from the first day of

installation.

Repairs to the electric, hydraulic or gas

circuits may be carried out only by your

local authorised MTS Servicing Centre.

IMPORTANT

Please read this manual carefully.

Please ensure this manual is kept with the appliance so that they can be used by the end-user, installer or our authorised engineer.

CAUTION

Installation, start-up, adjustments and maintenance must be

performed by a competent person only, in accordance with the

current Gas Safety (Installation & Use) Regulations and the

instructions provided. Improper installation may cause damage or

injury to individuals, animals and personal property, for which the

manufacturer will not be held liable.

To ensure efficient and safe operation it is recommended that the

boiler is serviced annually by a competent person.

If it is known or suspected that a fault exists on the appliance, it must

not be used until the fault has been corrected by a competent person.

MTS (GB) Limited support the initiative. Your installer will give

you, and show you how to use, a Log Book which will give you

important information about your boiler and heating system. Please

have this Log Book to hand whenever you contact a service engineer or

us.

All CORGI Registered Installers carry a CORGI ID card, and have a

registration number. Both should be recorded in your boiler Log

Book. You can check your installer is CORGI registered by calling

CORGI direct on :- (01256) 372300.

This is a combined appliance for the production of central heating (C.H.)

and domestic hot water (D.H.W.). This appliance must be used only

for the purpose for which it is designed. The manufacturer declines all

liability for damage caused by improper or negligent use.

Do not allow children or inexperienced persons to use the appliance

without supervision.

If you smell gas in the room, do not turn on or off light switches, use

the telephone or any other object which might cause sparks.

Open doors and windows immediately to ventilate the room.

Shut the gas mains tap (on the gas meter) or the valve of the gas

cylinder and call your Gas Supplier immediately.

If you are going away for a long period of time, remember to shut the

mains gas tap or the gas cylinder valve.

Before any intervention within the boiler it is first necessary to cut

off the electrical power supply by turning the external switch to the

off position.

1. GENERAL

INFORMATION

2. CONTROL PANEL

P1 P2

OFF ON

1234 1 234

Day

Legend:

25 - Selector Knob :

Central Heating and Hot Water

Hot Water Only

OStand-by

Central Heating Only

26 - D.H.W. temperature control knob

27 - C.H. temperature control knob

28 - Heating temperature indicator and diagnostic

indicator

29 - Green indicator - Power ON

30 - Orange indicator - Burner ON

31 - Red indicator - Lock out / flame failure

32 - Reset button

33 - Pressure gauge

34 - Time clock (digital model shown)

3. HOW TO USE

P1 P2

OFF ON

1234 1 234

Day

2931

Switching on

1. Check that the pressure in the heating system is

adequate, i.e. the pressure gauge 33 shows 1 bar

minimum and 1.5 bar maximum.

2. Check that the gas service tap 39 (Fig. 3.3) is opened

(Figs. 3.1 and 3.2) and that the mains power is on,

the green indicator 29will light.

The boiler is now ready to use.

Note : If the boiler has been turned off for some time,

the presence of air in the gas pipe may result in a

lockout.

To obtain hot water only

-Turn the selector switch 25tothe « » position, the

green LED 29will light; the orange LED 30will light to

indicate that the burner is alight.

-To adjust the temperature of the domestic hot water,

it is necessary to rotate the control knob 26 «»

clockwise to increase and anti-clockwise to decrease

the temperature until the desired temperature is

achieved.

NOTE

On initial start-up, if the boiler has been switched off

for any period of time or when the storage tank is

emptied of hot water, it will be necessary for the

storage tank to be heated before hot water can be

drawn. It will also be necessary for occasional re-

heating of the storage tank to maintain the

temperature set on the hot water control knob 26 (this

will happen automaticall as long as the boiler is

powered, operating normally and the selector switch

25 is set to one of the hot water positions or

To obtain central heating and domestic hot water

-Turn the selector switch 25 to the « »position, the

green LED 29 will lightt; the orange LED 30 will light to

indicate that the burner is alight.

-Upon a demand for domestic hot water the operation of

the central heating will be interrupted until the hot water

tank has been reheated to the set temperature.

-The control knob 27 « » allows you to adjust the

water temperature in the central heating circuit

according to seasonal requirements.

-Turn the control knob 27:

-Clockwise in cold weather

-Anti-clockwise in mild weather (by turning the knob

fully anti-clockwise, the Central Heating will switch

off).

-The LEDs 28 will display the temperature of the

water in the central heating circuit.

-Furthermore, your home must be fitted with a room

thermostat, ensure it is set to the desired indoor

temperature.

-The orange LED 30 will light each time the burner

operates.

FIG.3.1 FIG.3.2

GAS COCK CLOSED GAS COCK OPEN

FIG.3.3

To obtain central heating only

-Turn the selector switch 25 to the « » position, the green LED

29 will light.

- Ensure that the time clock is on (see SECTION 8), and that the room

thermostat is calling for heat.

-The control knob 27 « » allows you to adjust the water

temperature in the central heating circuit according to seasonal

requirements.

-Turn the control knob 27:

-Clockwise in cold weather

-Anti-clockwise in mild weather (by turning the knob too far, the

Central Heating will switch off).

-The LEDs 28will display the temperature of the water in the

central heating circuit.

-Furthermore, your home must be fitted with a room thermostat, set

it to the desired indoor temperature.

-The orange LED 30will light each time the burner operates.

Stopping the central heating

-Turn the selector switch 25 to the “ ” position. In this state the

boiler will only produce domestic hot water, alternatively, you can

turn the time clock off or turn the room thermostat down.

Stand-by mode

-Turn the selector switch 25 to the «O»position, the green LED 29

will remain alight. The appliance will remain in stand-by mode

unless the anti-frost device is activated.

Turn off the appliance*

-Turn the selector switch 25 to the «O»position

-Turn off the external power supply to the boiler.

* NOTE: IN THIS STATE THE APPLIANCES ANTI-FROST DEVICE IS INACTIVE

The boiler is fitted with a device, which in the event that the water

temperature falls below 8oCthe pump activates and runs until a

temperature of 18oCis attained. In the event that the water

temperature falls below 3oC, the diverter valve switches to Domestic

Hot Water and the burner fires on minimum power until a

temperature of 33oCis attained.

This device is only activated when the boiler is operating perfectly

and

-the system pressure is sufficient;

- the boiler is powered electrically;

- gas is available.

Schedule an annual maintenance check-up for the boiler with a

CORGI registered Service Engineeer in the UK and with a competent

person as described in I.S.813 for IE.

Correct maintenance always results in savings in the cost of running

the system.

4. ANTI-FROST DEVICE

5. MAINTENANCE

6. TROUBLE

SHOOTING Incorrect functions are signalled by the diagnostic

indicator LED 31 display flashing. Contact your local

authorised Servicing Centre (unless a low water fault is

indicated, in which case refer to Section 7 for filling

instructions).

P1 P2

OFF ON

1234 1 234

Day

7. FILLING

INSTRUCTIONS A method for initially filling the system and replacing lost

water during servicing and initial filling (in accordance with

current Water Regulations), is provided as an integral part

of the connection kit (see Fig. 7.1).

To fill the system and replace lost water it is necessary to

proceed as follows:

- Switch off the power to the boiler;

- Ensure that the flexible hose is connected to both the

cold water inlet connection and the C.H. flow

connection;

- Open the black lever on the valve for the C.H. return

connection and slowly open the black handle on the

valve for the cold water inlet until water is heard

passing through the valves;

- Once the pressure gauge 33 (Fig. 6.1) reads between

1and 1.5 bar close the levers on both the cold water

connection and the C.H. return connection

- Switch the power to the boiler back on.

NOTE:THE FLEXIBLE HOSE MUST BE REMOVED ONCE THE

SYSTEM HAS BEEN FILLED.

FIG.7.1

FIG.6.1

8. TIME CLOCK

1.General layout

The mechanical clock covers a 24 hour period. Each tappet represents

15 minutes A(Fig. 4). An override switch is located on the clock B (Fig

8.1).

2.To set the time

To set the time of day, grasp the outer edge of the dial and turn slowly

clockwise until the correct time is lined up with the arrow C(Fig. 8.1).

3. To Set the "On" and "Off" times

The clock uses a 24hours system. e.g. 8 = 8.00 am and

18 = 6.00 pm "ON" periods are set by sliding all tappets between the

"ON" time and the "OFF" time to the outer edge of the dial.The tappets

remaining at the centre of the dial are the "OFF" periods.

4. For operation

Put the selector switch Bto the symbol to control the central heating

by the clock. Put the switch Bto «I»to select permanent operation or to

«0»to turn the central heating off permanently.

1010

1111

1212

1313

1414

1515

1616

1717

1818

1919

2020

2121

2222

2323

2424

1212

8.1 Setting the Mechanical Clock

FIG.8.1

Day

Manual switch

Summer and

winter time

setting

Reset

Enter

weekday/s

Enter

the hours

Week-

days

flash

Enter

minutes

Enter

switching

times

Imput

time

Automatic Manual Continuous

Operation Operation Operation

The switching If the current You can only

times corres- switching mode is return to automatic

pond to the changed manually, mode from the

program the next switching continuously-ON

entered. time will be and continuously-

 carried out auto- OFF switching

 matically again modes by

 according to the pressing the " "

 entered switching key.

 program.

= ON = ON = Continuously ON

= OFF = OFF = Continuously OFF

Operating the time switch

The steps marked with the symbol “ ” are necessary to carry out a

switching program.

Preparing for Operation

Activate the “Res” switch (=RESET) to reset the time switch to its

default setting (activate using a pencil or similar pointed instrument).

Do this:

-every time you wish to “reset” the time switch

-to erase all switching times and the current time of day.

After approximately two seconds the following display appears:

Enter current time and weekday

-Keep the “ ” key pressed down

During the summer time period press the +/- 1h key once.

Enter the hour using the “h” key

Enter the minutes using the “m” key

Enter the day using the “Day” key

1=“Monday”..............7 = Sunday

-Release the “ ” key.

Entering the switching times

You have 20 memory Iocations available. Each switching time takes

up one memory location.

Keep pressing the “Prog” key until a free memory location is shown in

the display “– –:– –”.

8.2 Setting the Digital Clock

Programme ON or OFF with the “ ” key:

“ ”= OFF; “ ”= ON

Enter the hour using “h”

Enter the minutes using “m”

If a switching command is to be carried out every day (1 2 3 4 5 6

7) then store using the “ ” key, otherwise select the day(s) it is to

becarried out by using the “Day” key.

When the day seIection is left bIank, the programmed switching

instruction operates at the same time every day

123456 = Monday – Saturday

12345 = Monday – Friday

67 =Saturday – Sunday

Selection of single days: 1 = Mon. .............. 2 =Tues.

Save the switching time with the “ ” key.

The time switch enters the automatic operating mode and displays

the current time of day.

Begin any further entry of a switching time with the “Prog” switch. If

your entry is incomplete, the segments not yet selected will blink in

the display. After programming is completed, and you return the

time clock to the current time display with the “ ” key, the time

clock will not activate any switching instruction required for the

current time. You may need to manually select the desired

switching state with the “ ” key. Thereafter, as the unit

encounters further switching instructions in the memory in real time,

it will correctly activate all subsequent switching instructions.

Manual Override Switch “ ”

With the “ ” you can change the current setting at any time. The

switching program already entered is not altered.

Reading the programmed switching times

Pressing the “Prog” key displays the programmed switching times until

the first free memory location appears in the display “– – : – –”.

If you now press the “Prog” key once again, the number of free memory

Iocations will be displayed, e.g. “18”. If all memory locations are

occupied, the display “00”appears.

Changing the programmed switching times

Press the “Prog” key repeatedly until the switching time you want to

change is displayed. You can now enter the new data. See point

“Entering the switching times”.

Notes on storing switching times:

If you end your entry of the switching times by pressing the “Prog” key,

then the switching time you have entered will be stored and the next

memory location displayed.

In addition, a complete switching command is stored automatically

after around 90 seconds provided no other key is pressed. The time

switch then enters the automatic operating mode and displays the

current time again.

Deleting individual switching times

Press the “Prog” key repeatedly until the switching time you wish to

delete is shown in the display. Then set to “– –” using the “h” or “m” key

and keep the “ ”key pressed down for around 3 seconds. The

switching time is now erased and the current time is displayed.

AM / PM time display

If you press the “+/-1h” and “h” keys at the same time, the time display

switches into the AM/PM mode.

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