Arrow Master 1350 Bedienungsanleitung

Publication No. 5000054

(Revised 09/12)

ARROW - MASTER

MOBILE HYDRAULIC HAMMER

MODEL 1350

Service Manual

SERIAL NUMBER:

SOLD AND

SERVICED BY:

ARROW-MASTER, INCORPORATED

1201 Seventh Street !East Moline, IL 61244

www.arrowmaster.com

Courtesy of Machine.Market

5000054 09/12

Page i-1

Table Of Contents

Bolt and Cap Screw Torque Specification ...................................................i-3

Wheel Lug Nut Torque Specification .......................................................i-3

Adjustments

.....................................................7-1

CABLELENGTH ................................................................ 7-1

REPLACINGCABLE ............................................................. 7-1

CROSS-SLIDE BEARING ADJUSTMENT ............................................. 7-5

CARRIAGE BEARING END PLAY ................................................... 7-5

SIDESHIFTCHAIN............................................................... 7-6

PROXIMITYSENSOR ............................................................ 7-7

Hydraulic Pressure Adjustment

......................................8-1

REQUIREDEQUIPMENT ......................................................... 8-1

HAMMER LIFT CIRCUIT .......................................................... 8-1

CONTROL CIRCUIT MAIN RELIEF ...............................................8-2,8-8

SIDESHIFTCONTROL-VALVERELIEF ...........................................8-4,8-9

TILT AND LAYBACK CONTROL-VALVE RELIEF ....................................... 8-4

PILOT-CIRCUIT RELIEF (electronic stroke control) ..................................8-5,8-9

PILOT-CIRCUIT RELIEF (mechanical stroke control) .................................... 8-5

VALVESPOOLCENTERINGADJUSTMENT.......................................... 8-6

CREEPER VALVE RELIEF ....................................................... 8-10

Mechanical System

................................................9-1

ENGINE REPAIR ................................................................ 9-1

SERPENTINEBELTREPLACEMENT ............................................... 9-1

TRANSMISSION, CLUTCH, AXLES, BRAKES, AND STEERING VALVE .................... 9-2

CREEPER DRIVE ............................................................... 9-2

AdjustmentofGearBacklash .................................................... 9-2

Creeper-Drive Motor and Pinion Replacement ....................................... 9-4

Creeper-Drive Pinion Shaft Replacement ........................................... 9-5

Creeper-Drive Bull Gear Replacement ............................................. 9-5

Creeper-Drive Housing Support Mount Replacement .................................. 9-7

TransmissionOutput-ShaftSealReplacement ....................................... 9-7

ENGINE,RADIATOR,ANDMOUNTS................................................ 9-8

Radiator Upper Mount Replacement ............................................... 9-8

Radiator and Lower Radiator Mount Replacement .................................... 9-9

EngineReplacement ........................................................... 9-9

HAMMERWEIGHTREPLACEMENT ............................................... 9-12

LEADREPLACEMENT .......................................................... 9-12

SIDESHIFTCARRIAGEREPLACEMENT............................................ 9-14

CROSS-SLIDE BEARING BLOCK REPLACEMENT .................................... 9-14

HAMMERWEIGHTSHIM-KITINSTALLATION........................................ 9-16

Courtesy of Machine.Market

5000054 05/07

Page i-2

Hydraulic System

................................................10-1

PUMPSANDGEARMOTORS ..................................................... 10-1

HAMMERVALVE............................................................... 10-1

Valve-Spool Seals and Servo-Valve Assembly Replacement ........................... 10-1

Hammer Relief Valve and Seat Replacement ....................................... 10-3

Load Check Valve Replacement ................................................. 10-3

CONTROL-CIRCUIT RELIEF VALVE ............................................... 10-4

HAMMER-CIRCUIT RELIEF VALVE ................................................ 10-4

PILOT-SYSTEM ROTARY VALVE .................................................. 10-5

CREEPER-CONTROL VALVE ..................................................... 10-7

CREEPER-BYPASS VALVE ...................................................... 10-8

CUSHIONVALVE(crossoverrelief)................................................. 10-9

AUTO-MANUALVALVE......................................................... 10-10

FUNCTION-CONTROL VALVES (other than auto-manual) .............................. 10-13

PILOT-VALVE ASSEMBLY (electronic stroke only) .................................... 10-13

FLOWDIVIDER(priorityvalve) ................................................... 10-14

SIDESHIFTMOTORANDSPROCKETREPLACEMENT............................... 10-16

LAYBACK CYLINDER .......................................................... 10-17

TILTCYLINDER............................................................... 10-19

STROKE-ADJUSTANDCABLE-ADJUSTCYLINDERS ................................ 10-19

HAMMERLIFTCYLINDER(automaticcylinder) ...................................... 10-22

HYDRAULIC DIAGRAM (mechanical stroke) ........................................ 10-31

HYDRAULICDIAGRAM(electronicstroke) ......................................... 10-32

Electrical System

................................................11-1

ELECTRONICCONTROLSTATION................................................ 11-1

ElectronicControlStationReplacement ........................................... 11-1

ProximitySensor ............................................................. 11-1

ELECTRICAL DIAGRAM (firewall gauges) ........................................... 11-2

ELECTRICAL DIAGRAM (front panel gauges) ........................................ 11-4

Trouble Shooting

................................................12-1

General Trouble Shooting charts ................................................. 12-1

ELECTRONICSTROKECONTROLTROUBLESHOOTING ............................. 12-8

General .................................................................... 12-8

SensorProblems............................................................. 12-8

ReplacingtheSensor ......................................................... 12-8

Voltage Check ............................................................... 12-8

Electronic Stroke Control Trouble Shooting Chart .................................... 12-9

Solenoid Valve .............................................................. 12-11

ValveSwitch ............................................................... 12-11

ElectronicControlStation ..................................................... 12-11

Stroke Length Control ........................................................ 12-11

GovernorSetting ............................................................ 12-11

PartsListing ............................................................... 12-12

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Page 11-1

5000054 7/95

Electrical System

ELECTRONIC CONTROL STATION

Electronic Control Station Replacement

1. Remove the screws securing the Electronic Control Station to the control panel.

2. Pull the Electronic Control Station back and out of the panel.

3. Unscrew the electrical connector from the back of the Electronic Control Station.

4. Reinstall the new Electronic Control Station by reversing the above procedure.

5. The old Electronic Control Station may be returned to Arrow for repair.

PROXIMITY SENSOR

The procedures for replacing and adjusting the proximity sensor are located in the "Adjustments" section.

Used on S/N 6300 - 6909

Figure 11-1

Wiring Connections - Starter Interlock

and Electronic Control Station

Courtesy of Machine.Market

5000054 05/07

Figure 11-2

Electrical Diagram

Firewall Mounted Gauges

Page 11-2 - Electrical System

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5000054 05/07

Electrical System - Page 11-3

Courtesy of Machine.Market

5000054 1/09

Figure 11-3

Electrical Diagram

Page 11-4 - Electrical System

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5000054 1/09

Electrical System

Page 11-5

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Page 12-1

5000054 7/95

Trouble Shooting

Table 12-1

General Trouble Shooting

PROBLEM POSSIBLE CAUSE REMEDY

Engine will not

crank. Interlock switch actuated.

Defective interlock switch.

Defective valve switch.

Defective starter relay on firewall.

Improper connection or blown fuse.

Check starting circuit interlock switches.

(Automatic stroke control lever must be in the

"man/start" position, creeper drive must be

disengaged, and the clutch pedal must be

depressed).

Check and replace interlock switch.

Check and replace valve switch.

Check and replace starter relay.

Check all connections. Check and replace

blown fuse(s).

Refer to Engine Manufacturer's Service

Manual for additional information on engine

starting problems and general service

requirements.

Noisy hydraulic

system Low oil level.

Cold oil.

Improper oil.

Contaminated oil.

Valve left in operating position and oil is

passing over relief valve.

Air is entering the hydraulic system.

Air can enter intake hoses at clamps or

defective hoses between the oil

reservoir and pump. Air entering the

intake side of the pumps will make them

very noisy. Air in the system can be

detected by the milky appearance of the

oil. Sometimes, oil will foam. Air can

enter a pump intake without a visible oil

leak.

Defective or worn hydraulic pumps.

Add oil to correct level.

Allow machine to idle until oil has warmed up

sufficiently.

Refer to Hydraulic Fluid - Recommendations in

the Fuels, Fluids, & Lubricants section of the

Operator's Manual.

Replace with new oil and new filter cartridge.

NEVER USE GASOLINE FOR SYSTEM

CLEANING OR FLUSHING THE HYDRAULIC

SYSTEM.

Center control valve to neutral position.

Tighten connectors.

Replace pumps.

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Page 12-2 - Trouble Shooting

5000054 7/95

Table 12-1

General Trouble Shooting - (cont'd.)

PROBLEM POSSIBLE CAUSE REMEDY

Hydraulic creeper

will not work. Creeper engaging lever or linkage not in

the correct position.

Creeper interlock is not engaged.

Creeper valve is not operating properly.

Low or no hydraulic pressure.

Creeper bypass valve is sticking.

Defective hydraulic parking brake.

Defective creeper motor.

Defective internal mechanism.

Engage the creeper lever. Operate the

creeper control to engage the gears. Check

for missing pins, key, and spring.

Engage the creeper interlock (transmission

must be in neutral position).

Check the creeper valve cam and linkage.

Release the parking brake.

Replace defective hoses. Check for proper oil

level and fill as needed. Refer to the

"Hydraulic Pressure Adjustment" section of this

manual for adjustment procedures.

Remove and disassemble. Check for broken

or sticking parts.

Repair or replace.

Remove and inspect the creeper motor.

Repair or replace.

Side shift will not

work. Defective or worn side shift motor. Replace defective motor. Refer to the

following procedures to check for a worn or

scored side shift motor.

a. Make certain the control valve pressure is

correct and the oil temperature is normal.

b. Set the engine speed control lever to the

"FAST" position and push the side shift

control lever forward until the carriage

reaches the extreme right end travel (if the

side shift will move).

c. Remove the bottom hose from the side

shift motor. This is a non-pressure hose

when the control lever is pushed forward.

Screw a pipe cap on the end of the

removed hose, and install a length of clean,

low-pressure drain hose in the bottom port

of the motor. Place the other end of the

hose in a clean, 5-gallon container.

d. With the engine speed control lever in the

"FAST" position, hold the side shift control

lever forward. If the motor fills the 5-gallon

container in less than one minute, the

motor is defective and should be replaced.

NOTE: REPLACEMENT OF THE HYDRAULIC

MOTOR IS RECOMMENDED INSTEAD OF

ATTEMPTING TO MAKE FIELD REPAIRS.

Courtesy of Machine.Market

Andere Handbücher für 1350

Inhaltsverzeichnis

Andere Arrow Master Werkzeuge Handbücher

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Arrow Master 1350 Bedienungsanleitung

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