ASV RT-40 Bedienungsanleitung

RT-40
Version: EN
Edition: 2019-05
Part Number: 0404-766 (US)
Valid From Serial No: 00100 (RT-40)
Original Instructions
Operation and Maintenance Manual

Please fill in before commissioning the machine:
Model: _________________________
Vehicle Serial Number: _________________________
Year of Manufacture: _________________________
Commissioned on: _________________________
Dealer:

CONTENTS
Introduction...................................................... 2
Safety ................................................................. 5
Technical Data.................................................. 29
Machine Description / Controls................. 35
Operation........................................................... 53
Transportation.................................................. 63
Maintenance..................................................... 71
California Proposition 65.............................. 93
1
Page
The operator must read and understand all of the instructions in this
manual before operating the machine.
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1 INTRODUCTION
2
1.1 Product Identification (PIN)
The machine PIN is located on the identification plate, on the outer left side of the
cab enclosure.
Please state the model of the machine and PIN when making inquiries in regards
to parts, service, or warranty.
1.2 Introduction
Thank you for purchasing an RT-40 Compact Track Loader. We are confident
that the machine you have chosen will provide excellent performance and effi-
cient operation.
The information contained in this manual is intended to provide the operator with
all necessary information for the proper use of the machine.
It is imperative that this manual be provided to the end user at the time of pur-
chase, prior to operation and kept with the machine at all times. If lost or dam-
aged, contact your dealer immediately to obtain a replacement prior to resuming
operation.
The operator is responsible for the safe operation of the machine.
The operator must read, understand and obey the instructions in both this
and the AEM safety manual for skid steer and compact track loaders prior
to operating or performing maintenance or service on the machine.
Should you need clarification or further explanation of the topics in this manual,
please contact your dealer immediately for assistance.
Information describing special equipment or attachments and their operation are
not included in this manual.
This manual should be stored in the provided manual storage location in the cab
of the machine.
1.3 Safety Alert Symbol
The safety alert symbol is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
1.4 Intended Use
The machine with bucket attachment is intended to be used solely for work con-
sistent with its design. Such work includes loosening, collecting, transporting, and
distributing soil, rock, or similar materials as well as loading these materials onto
trucks, conveyors, or other methods of transport.
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1 INTRODUCTION
3
After installation of compatible (see section 4.10) special working attachments,
the equipment can be used for corresponding applications.
The operator must follow the operating instructions (manuals) for any externally
supplied components or attachments.
Any use varying from that described here or any lack of adherence to the operat-
ing instructions, maintenance procedures, or replacement intervals described in
this manual shall be regarded as unintended or improper use. The supplier cannot
be held responsible for any damage resulting from improper use. This risk is
borne solely by the user.
1.5 Bulletin Compliance
It is very important to comply with all safety related bulletins. Bulletins are tied to
the most current owner on record. Therefore, it is important that any new owner
contact their local dealer to register the machine in their name. This will ensure
that they will be notified in the event of a safety related bulletin affecting their
machine.
1.6 Contacting the Manufacturer
If you have questions relating to ownership including, but not limited to: accident
reporting, current owner updates, product applications and safety, standards and
regulations compliance, product modifications, transfer of ownership, please
consult your local dealer as the first point of contact.
1.7 Copyright
This manual is intended for use by personnel responsible for operation, mainte-
nance, repair, and supervision activities involving the machine described within.
This manual is copyrighted. It shall not, either in whole or in part, be reproduced,
transmitted, or used for the purpose of competition without our prior written con-
sent.
1.8 Warranty
Your RT-40 is warranted under the Standard Limited New Product Warranty
(“Warranty”). A copy of the Warranty certificate is available from your Authorized
RT-40 Distributor.
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4
1.9 Tier 4F Compliance Information
In order to comply with tier 4F emissions regulations, the exhaust system in the
RT-40 is equipped with a Diesel Oxidation Catalyst (DOC) that passively treats the
exhaust gasses as they flow through the system. It does not require operator
intervention of any kind. The emissions system on the RT-40 is designed to be
tier 4F compliant for the life of the machine.
The tier 4F engine and emissions system in the RT-40 requires Ultra Low Sulfur
Diesel (ULSD) fuel to operate properly. There are special considerations regarding
the use and handling of ultra low sulfur diesel fuel. Information on these topics
can be found on the following pages: 18-19 (section 2.10 - Fuel Handling
Precautions) and 34 (section 3.11 - Fluid Specifications).
The RT-40 is also equipped with self-diagnostic features common to modern
diesel engines. Information regarding self-diagnostics can be found on the follow-
ing pages: 37 (section 4.1 -
NOTICE
message), 45-47 (section 4.8.1 - main menu
and active faults - accessing fault information through the operator interface).
1 INTRODUCTION
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2.1 Safety Alert System ................................. 7
2.2 Graphical Symbols................................... 8
2.3 Safety Signs (ISO) ..................................... 12
2.4 General Notes............................................ 14
2.5 Personal Protection Equipment ......... 15
2.6 Hazard Zone............................................... 15
2.7 Operation.................................................... 16
2.8 Stability........................................................ 17
2.9 Transport of Persons ............................... 17
2.10 Fire Prevention ....................................... 18
2.11 Crush / Burn Avoidance ...................... 19
2.12 Placing Into Operation ........................ 20
2.13 Starting the Machine ........................... 20
2.14 Jobsite Safety.......................................... 21
2.15 Parking the Machine ............................ 22
2.16 Towing / Retrieving............................... 22
2.17 Transporting............................................ 23
2.18 Maintenance ........................................... 24
2.19 Battery ....................................................... 26
2.20 Hydraulic Lines / Hoses....................... 27
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2 SAFETY
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This Page Intentionally Left Blank

2.1 Safety Alert System
Safety Alert Symbol
This symbol means: Attention! Be alert! Your safety
is involved!
The safety alert symbol is used to alert you to potential
personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or
death.
This symbol is used as an attention-getting device throughout this manual as well
as on decals and labels fixed to the machinery to assist in potential hazard recog-
nition and prevention.
Property or equipment damage warnings in this publication are identified by the
signal word "NOTICE".
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“NOTICE” Indicates a hazardous situation which, if not avoided, could
result in property or equipment damage.
NOTICE

2.2 Graphical Symbols
Hazard Avoidance
Pictorial Pictorial Description
Hazard: Skin/Oil Injection
Avoidance:
• Relieve internal pressure before
disconnecting any line or fitting.
• Keep away from leaks or pin-
holes.
• Use cardboard to check for leaks.
Fluid injected into skin must be
surgically removed within a few
hours by a doctor familiar with this
type of injury or gangrene will
result.
Hazard: Fall
Avoidance: Use the provided
access system when entering or
exiting the machine.
Hazard: Rollover / Ejection
Avoidance: Carry loads low, keep
heaviest end of machine uphill at
all times while operating on
inclines.
Hazard: Burn/Scald
Avoidance: Allow to cool before
opening.
8
2 SAFETY
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