ATH W102 Bedienungsanleitung

OPERATING INSTRUCTIONS

ATH W102

Manufacturer ATH-Heinl GmbH & CO.KG

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Contents

1.0 INTRODUCTION ................................................................................................................... - 3 -

1.1 General Information ........................................................................................................... - 3 -

1.2 Description ........................................................................................................................ - 4 -

1.3 Operation.......................................................................................................................... - 7 -

1.4 Technical Data ................................................................................................................ - 13 -

1.5 Scale Drawing ................................................................................................................. - 14 -

2.0 INSTALLATION ................................................................................................................... - 15 -

2.1 Transport & Storage Conditions ........................................................................................ - 15 -

2.2 Unpacking the machine .................................................................................................... - 15 -

2.3 Delivery Contents ............................................................................................................ - 16 -

2.4 Location .......................................................................................................................... - 17 -

2.5 Fixing ............................................................................................................................. - 17 -

2.6 Electrical Connection ........................................................................................................ - 18 -

2.7 Pneumatic Connection ...................................................................................................... - 18 -

2.8 Hydraulic Connection ....................................................................................................... - 18 -

2.9 Assembly ........................................................................................................................ - 19 -

2.10 Completion of Work ...................................................................................................... - 23 -

3.0 OPERATION ....................................................................................................................... - 24 -

3.1 Operating Instructions ..................................................................................................... - 24 -

3.2 Basic Information ............................................................................................................ - 25 -

4.0 MAINTENANCE ................................................................................................................... - 26 -

4.1 Consumables for installation, maintenance and servicing..................................................... - 26 -

4.2 Safety Regulations for Oil ................................................................................................. - 27 -

4.3 Notes ............................................................................................................................. - 27 -

4.4 Maintenance or Service Plan ............................................................................................. - 28 -

4.5 Troubleshooting / Error Display and Solutions .................................................................... - 28 -

4.6 Maintenance and Service Instructions ................................................................................ - 30 -

4.7 Disposal .......................................................................................................................... - 31 -

5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY...................... - 32 -

6.0 APPENDIX .......................................................................................................................... - 33 -

6.1 Pneumatic circuit diagram ................................................................................................ - 33 -

6.2 Electric circuit diagram ..................................................................................................... - 33 -

6.3 Hydraulic circuit diagram .................................................................................................. - 33 -

7.0 WARRANTY CARD ............................................................................................................... - 34 -

7.1 Scope of the Product Warranty ......................................................................................... - 35 -

8.0 INSPECTION LOG ............................................................................................................... - 36 -

8.1 Installation and Handover Log .......................................................................................... - 37 -

8.2 Inspection Plan ................................................................................................................ - 38 -

8.3 Visual inspection (authorised expert) ................................................................................. - 39 -

9.0 SPARE PART BOOK ............................................................................................................. - 43 -

10.0 NOTIZEN ........................................................................................................................... - 55 -

Manufacturer ATH-Heinl GmbH & CO.KG

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1.0 INTRODUCTION

1.1 General Information

THESE INSTRUCTIONS ARE AN INTEGRAL PART OF THE MACHINE.

THEY MUST BE READ AND UNDERSTOOD BY THE USER.

NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO

FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS.

WARNING: Follow the instructions to prevent injury or damage.

TIP: Provides more information on functionality and tips for using the device efficiently.

Appropriate protective clothing must be worn for all work on the described system.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.2 Description

1. Handwheel for lifting and lowering the balancing machine

2. Handle for operating the balancing machine

3. Display

4. Keypad

5. Weight storage

6. Brake lever

7. Main switch with emergency stop function

- for switching the balancing machine on and off

8. Housing

9. Arm

10. Fixing screws

2 1

Manufacturer ATH-Heinl GmbH & CO.KG

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1) Display INTERNAL

imbalance

2) Display EXTERNAL imbalance

3) Display position of the INTERNAL imbalance

4) Display position of the EXTERNAL imbalance

5) Display mode

Manufacturer ATH-Heinl GmbH & CO.KG

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Distance between rim and

machine

Rim width

Rim diameter

Selecting the balancing type

- Button

Button for fine display

Selection button

- Button

Only operate the buttons with your fingers. Under no circumstances should sharp objects be used.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3 Operation

1.3.1 Self test

After it is switched on, the device carries out a self

test and then automatically switches to “dynamic”

mode

1.3.2 Wheel assembly

Select the correct cone to centre the wheel on the balancing flange.

As shown below, the following options are available for mounting the wheel.

The first way of mounting a wheel is shown

opposite.

With this method, the wheel rim is stretched onto

the balancing shaft from the exterior using a cone.

If you are using the largest cone, the extension

piece for the clamping cone must also be used.

The extension piece is secured using the screws

that are supplied.

Manufacturer ATH-Heinl GmbH & CO.KG

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1.3.3 Wheel assembly

Stand the wheel on the ground in an upright

position (vertically) and move the balancing

machine so that the balancing shaft is guided into

the centre hole on the rim.

Insert the balancing machine into the rim until the

clamping cone and/or clamping cone extension is

touching the rim.

Now position the cone from the outside and secure

it against falling off using the clamping nut.

Manufacturer ATH-Heinl GmbH & CO.KG

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If the rim is not precisely centred on the shaft, the

height can be adjusted by turning the handwheel.

The rim can then be clamped.

!!! TIP: Turn the wheel counterclockwise while

holding the rapid clamping nut in place. The weight

of the wheel will be evenly distributed on the cone.

Manufacturer ATH-Heinl GmbH & CO.KG

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The balancing unit and the wheel can then be

lifted. This should be about 2 cm above the

ground.

You can then secure the balancing machine against

rolling using the adjusting screws on the base

frame.

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