Auber Instruments WS-1500EPM Administratorhandbuch

Operation Instruction Manual

WS-1500EPM

Programmable Controller for Electric Smoker

Version 1.3 (Dec, 2016)

Auber Instruments

5755 North Point Parkway, Suite 99

Alpharetta, GA 30022

770-569-8420

www.auberins.com

Introduction

Thank you for purchasing the Auber WS series temperature controller. We sincerely

appreciate your decision and trust that our machine will meet your expectations in both

the quality of the result and the value of our product. While we are delighted that you may

be anxious to operate the controller for your project, a few minutes of your time reading

through this manual will only serve to enhance your experience in the months and years

ahead. In particular, we urge you to read through the safety warnings below. Although

this plug-and-play controller is very easy to operate, the process involves high

temperature and high wattage appliances and your safety is paramount.

SAFETY WARNINGS

This controller is designed only to be used with devices that have limited power

and their own thermal cutoff protection, such as a thermostat or thermal fuse in

case of controller failure.

Do not place any objects on the top of controller surface which is used to vent

excess heat during its operation.

The maximum electric current this controller can handle is 13 Ampere. For 120

volt AC in US and Canada, this limits the heater power to 1600 watts. Due to its

compact size and the splash proof design for kitchen applications, the controller

has a limited ability to dissipate the heat generated by the internal solid state relay

during the initial heat up. The initial full power heat up process cannot be more

than 90 minutes. If you system need take longer time to warm up, please read

Appendix 1 “Managing the heat generated by the controller”

Always place the sensor in the controlled subject when the controller is on.

Before turning on the controller, please make sure the sensor is placed inside the

container to be controlled. Leaving the sensor outside will form an open loop

operation. If the sensor is left outside, the controller will assume the temperature

is low even if the controlled subject is already very hot. The controller will provide

full power to the heater. It will not only overheat the controller, but also damage

your appliance or even cause a fire. If the sensor is not permanently mounted on

the system and left outside of the system, there is a potential problem. you should

enable the open loop alarm function (see page 11 for details).

This controller is designed to control the devices recommended by Auber

Instruments only. Using it to control a not recommended device can be dangerous

and cause fire. Auber Instruments is not liable for damages caused by misuse of

the controller. If you are not sure the controller can be used, please contact Auber

Instruments before use.

If an abnormal display or noise is observed, turn the controller off, unplug the

power cord and contact the manufacturer before using it again.

Clean the controller only when it is cool and unplugged.

Do not allow children to operate the controller.

Specifications

Input voltage: 100 to 240 VAC 50 /60 Hz.

Output voltage: The same as input voltage.

Maximum Current: 13A at 120V (1600W), 10A at 240V (2400W)

Fuse Size: 20A fast blow fuse.

Control Action: Heating (reversed action) or cooling (direct action)

Control Mode: PID, PI, PD, P or on/off.

Output switching device: Built-in optically isolated solid state relay (SSR) with zero

voltage crossing switching.

Sensor type: Three conductors Pt100 RTD sensor

Sensor tip dimensions: 4 mm diameter x 50 mm long.

Sensor cable length: 6 ft (915 mm).

Alarm: High limit alarm and open loop alarm with LED and buzzer.

Timer Range: 1 to 9999 minutes for each step. 6 steps total.

Temperature display unit: Celsius or Fahrenheit

Temperature resolution: 1 °C or 1 °F.

Temperature display range: -50 to 400 °C or -58 to 752 °F.

Temperature accuracy: ±1°C (±1°F).

Dimension (W x H x D): 6 x 3.2 x 7 inch (155 x 80 x 170 mm)

Temperature control range: +5 °C (°F) from ambient temperature to 390°C (730°F)

Weight: 2.9 lb (1.3 kg)

Warranty: 1 year for controller. 90 days for sensor

Operating Instructions

1) Description of the controller.

Figure 1. Front Panel

(1) Parameter Window (LED) - For displaying temperature values and controller's

system parameters.

(2) Output status indicator - In normal mode, this LED indicates the heater status.

When it is on (lit), the heater is powered. When it is off, the heater power is off. When

it is flashing, it means the heater is on and off intermittently to reduce the power

output. It should be synchronized with the power light on the cooking device.

(3) SET Key - For showing current temperature settings, entering parameters setting

mode and confirming various actions taken.

(4) “+” Key - To increment displayed value.

(5) “-”Key - To decrement displayed value.

(6) Time Key - Change the Parameter Window between current timer and

temperature values, when pressed.

(7) Alarm indicator - Lit when the alarm is on.

(8) Timer status indicator - In normal mode, when “(8)” is on and “(9)” is flashing,

LED shows the time passed since it’s powered on.

(9) Mode indicator - the small “dot” is used to indicate what mode the controller is in.

When it is flashing and “(8)” stays on, “(1)” is the time that has elapsed since

it’s powered on.

When it is flashing “(8)” is off, the controller is in the parameter setting mode.

“(1)” is the value can be changed by using (4) and (5) key.

Figure 2. Back Panel

2) Connecting the controller

There are two ways to power up the controller and smoker.

a) Using two power cords and a power strip. This set up is good for the “Original”,

Stainless Steel, and Digital Bradley Smoker.

Figure 3. Power connection of the controller and smoker.

The input of the controller is connected to the power strip by the 16 AWG power cord

supplied (blue arrows).The generator is connected to the power strip by the power cord

from Bradley (green arrows). The controller output is connected to the smoker by the

optional 18 AWG power cord (red arrows). The sensor is connected to the sensor port on

the controller.

b) Using one power cord. This set up is good for the “Original” and Stainless Steel

Bradley Smoker only.

Fig 4. Power connection of the controller and smoker.

The generator is connected to the power strip by the power cord from Bradley (green

arrows). The input of the controller is connected to the female receptacle on the

generator by the power jumper cord provided by the Bradley (blue arrows). It is the cord

that used to connect the generator to smoker. The controller output is connected to the

smoker by the power cord (red arrows).

Install the sensor. The sensor is plugged into the sensor port on the controller (Figure

4).The tip of the sensor is dropped into the damper hole. It is hold in place by a piece of

tape on the top of the smoker tower. (Figure 5)

Figure 5. Sensor position. Left, the sensor should be placed close to the food but high

enough so that it does not touch the food. Right, hold the sensor in place by a piece of

tape.

For the “Original” and Stainless Steel Bradley smoker, the Temperature Heat Control

Switch on the smoker tower should be slide to the Hi position (Most right).

For the Bradley Digital Smoker, the original sensor cable from the smoker should be

connected between the generator and smoker.

The controller is ready to power up.

Remark The connector of sensor contains a slot for correct pin connection. It also has a

spring lock to prevent disconnections from accidental pulling on the cable. The following

pictures show how to install and remove it.

Figure 3. How to install the sensor.

Figure 4. How to remove the sensor.

3) Programming the temperature profile.

A total of 6 steps can be programmed for this controller. Each step contains the

temperature (C0X) and time duration (T0X) setting. They are represented by the symbol

C0X and T0X, where “X” is the step number (e.g. Step 4 temperature is represented by

C04 and step 4 time is represented by T04). The character, “T”, is displayed as the

symbol, “ ”. Time is defined as the duration between the last step and the next step.

Please make sure the time is long enough for the heater to heat up the oven. If the time

is set too short, the temperature may not be able to reach the current step temperature

setting, before it jumps to the next step. The time unit is in minutes with 1 minute

resolution. If the recipe only needs one step, you can program the time of the rest of the

steps to zero.

To program the temperature profile, press SET key once. The display will show C01 for

one second and then display the temperature setting for step 1. Use “+” and “-”keys to

change the setting. When finished, press the SET again to confirm the change. The

display will show T01 for a second and then change to the cook time setting for step 1.

Use “+” and “-” keys to change the setting. When finished, press the SET again to

confirm the change. The display will go to the step 2 setting. The following is the flow

chart for the setting procedure.

080 c01 120

c01 015

c02 140

c02 025

c06 000

4 sec

SET

c03 010

SET SET

c03 175

SET SET

Figure 5. Temperature profile programming flow chart.

The temperature setting will not be changed if SET is not pressed (confirmed). After

programming the necessary steps for cooking, you can finish programming by pressing

the SET continuously until the display passes T06 and displays the current temperature.

You can also leave the controller alone. The display will return to the normal display

mode if no key is pressed within 15 seconds.

The initial program setting for the controller is for one step heating. The temperature

profile is programmed to start at 150 °F for 600 minutes of heating.

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