Aunger 5350 Bedienungsanleitung
Aunger 5350 Box Trailer
Assembly Instructions
TRAILER KIT
APT5350
Warning – Avoid accidents
Keep children and pets away from the work area.
Maintain an orderly work area. Avoid laying cables, wires etc. on the floor.
Use personal safety equipment when using tools.
It is highly recommended that when assembling this trailer that two persons undertake
the task as some heavy lifting is required
No additional tools are required for assembly
The following tools are
included with this kit
1) 8-10 mm spanner
2) 10-12 mm spanner
3) 13-16 mm spanner
4) 14-17 mm spanner x 2
5) 19-22 mm spanner
6) 21mm socket wrench
Should you wish to use your own tools, feel free to substitute any tool, these are
provided for your convenience.
Note: A locking solution can be used on bolts for permanent assembly of the
trailer, however it is not essential.
Lay out all components, as per the diagram on the following page, prior to
beginning assembly to ensure all required parts are present and to assist with
easy part identification.
If there are components missing, DO NOT ASSEMBLE THE TRAILER, contact
Aunger on (07) 3260 2400 for replacement parts. DO NOT substitute any
component as this will void warranty and may affect ADR compliance.
If you have any problems with assembling the trailer, please contact Aunger on
(07) 3260 2400 for technical assistance
If you would like to enquire about having your trailer assembled for you,
please contact Future Logistics on 1300 307 712.
Please Note: Future Logistics is an assembly agent only and any technical
assistance or sales enquiries should be directed to Aunger.
This assembly instruction is for building TRAILER KIT APT5350
Please use the enclosed assembly kit:
NO.
DESCRIPTION QTY
NO.
DESCRIPTION QTY
1 M8*20 FLANGE HEX-BOLT 2 17 LIGHT BOARD SUPPORTS
2
2 M8*25 FLANGE HEX-BOLT 8 18 COTTER PIN 4
3 M6*16 FLANGE HEX-BOLT 4 19 SPRING PLATE 2
4 M8*16 FLANGE HEX-BOLT 12 20 FRONT GATE 1
5 M10*70 HEX-BOLT 4 21 REAR GATE 1
6 M10*80 HEX-BOLT 2 22 LEFT SIDE PANEL 1
7 M10 SPRING WASHER 2 23 RIGHT SIDE PANEL 1
8 M8 SPRING WASHER 8 24 PLATFORM 1
9 M10 LOCKNUT 4 25 DRAWBAR WITH CHAIN 1
10 M6 LOCKNUT 4 26 FENDER 2
11 M10 FLAT WASHER 2 27 LIGHT BOARD 1
12 M6 FLAT WASHER 4 28 HITCH COUPLER 1
13 M8 LOCK WASHER 14 29 TRIANGLE BRACKET 1
14 U BOLT 4 30 AXLE 1
15 M14*80 HEX-BOLT
WITH PIN HOLE
4 31 12” x 5.30” WHEEL 2
16 M14 LOCK NUT 4 32 LEAF SPRING 2
Explanation of bolt sizes
E.g. M8 * 25 Flange Hex Bolt Type of Bolt i.e hex head with flange
Size of the bolt head – 8mm Length of Bolt Shaft – 25mm
APT5350 Assembly Instructions www.aunger.com.au
4
Start by laying the trailer platform
on its back as shown. Note that the
hinges are located at the back of
the trailer.
Now fit the leaf spring onto the
trailer platform. Fit the end with
the nylon insert, as pictured, to the
front of the trailer. It is very
important that these are fitted in
the correct direction. Double check
by noting the location of the small
plastic twist tie, it will be towards
the back of the trailer.
Secure the front of the leaf spring
using an M14*80 Hex Bolt with
Pin hole, M14 Locknut and cotter
pin. Insert the bolt through the
nylon insert and the bracket,
tighten nut and insert cotter pin.
Split the cotter pin as shown below
Front of Trailer
APT5350 Assembly Instructions www.aunger.com.au
5
Secure the slipper (back part of leaf spring)
using an M14*80 Hex Bolt with pin hole, M14
Locknut and cotter pin same as previous step.
Split the cotter pin. Repeat these steps to secure
the leaf spring for the other side.
Place axle onto the leaf spring, using the lugs on the leaf spring and the divot in the axle
to locate it correctly.
APT5350 Assembly Instructions www.aunger.com.au
6
Attach the spring plate using 2 x U-Bolt and 4 x M10 Locknut (on the U-Bolt already) on
each side as shown. Be sure to gradually tighten each one to ensure the plate is even and
that locknuts are equally distanced along the thread.
Now attach the wheels to the hubs using the wheel nuts already supplied on the hub.
Ensure the tyre valve is facing outwards, and that the wheel nuts are fitted with tapered
edge inwards. Gradually tighten each wheel nut to ensure an even fit of the wheel.
Now pass the light board under the axle as
shown. Sit the light board near the back of
the trailer frame. Do not secure it yet as
the trailer will be flipped over before this
is secured.
APT5350 Assembly Instructions www.aunger.com.au
7
Now secure the drawbar to the trailer
frame using an M10 Flat Washer, M10
Spring Washer & M10*70 hex-bolt in
that order and tighten. Repeat for
second hole located at the front of
trailer body. Ensure the drawbar safety
chain link is facing up when fitting the
drawbar. This way when the trailer
is flipped the chain link will point
down and will not interfere with the
fitting of the coupling.
Secure trailer wiring cable by feeding through
the plastic ties and twisting as shown.
Attach support brackets for
drawbar using M8*25 Flange
Hex Bolt and M8 Spring
Washer. There are two supports
to the trailer body on each side.
Repeat step for other side.
APT5350 Assembly Instructions www.aunger.com.au
8
Secure bracing to side of
drawbar using M10*70 Hex
Bolt and M10 Locknut. Repeat
for both holes.
At this point in time, check that
all bolts are secure and tight.
Now flip the trailer over so it is
sitting on its wheels.
Please note: It is highly
recommended at least two
people undertake this process.
Secure the light board using 2
x M8*16 Flange Hex Bolt and
M8 Lock Washer as shown.
Your trailer will now look like
this
APT5350 Assembly Instructions www.aunger.com.au
9
Sit the side panel onto the
trailer frame as shown,
ensuring the latch is towards
the back of the trailer. Secure
the side panels using 1 x
M8*16 Flange Hex Bolt and
M8 Lock washer at the front
hole. Secure the panel at the
front (as pictured) and repeat
for the same hole on the other
side
There will be holes left in the
side panel, these do not require
bolts (these are for the handle
kit only)
Handy Tip:
Fit the panels loosely and save
tightening the bolts until all
panels are lined up perfectly.
Secure the front panel using M8*16 flange hex bolt and M8 Lock Washer. Six (6) bolts
are required for the front panel.
APT5350 Assembly Instructions www.aunger.com.au
10
Attach tailgate by aligning the
hinge on the gate to the body and
sliding it across. The gate is then
secured by securing the latch as
shown below
Secure the light board support brackets to the bottom of light board using M6*16 Flange
Hex Bolt and M6 Locknut, M6 Flat Washer. Place washer over hole and insert bolt,
tighten the nut from the underside. Repeat for other side
Dieses Handbuch passt für folgende Modelle
1
Andere Aunger Nutzfahrzeug Handbücher
