Aunger APT4300 Bedienungsanleitung

Aunger APT4300 Box Trailer

Assembly Instructions

TRAILER KIT

APT4300

Assemby Instructions for APT4300 – Aunger 4’x 3’ Trailer

Warning – Avoid accidents

Keep children and pets away from the work area.

Maintain an orderly work area. Avoid laying cables, wires etc. on the floor.

Use personal safety equipment when using tools.

It is highly recommended that when assembling this trailer that two persons undertake

the task as some heavy lifting is required

No Tools are required for assembly

The following tools are included with this kit

1) 8-10 mm spanner

2) 10-12 mm spanner

3) 13-16 mm spanner

4) 14-17 mm spanner

5) 21mm socket wrench

Should you wish to use your own tools, feel free to substitute any tool, these are provided

for your convenience.

Note: A locking solution can be used on bolts for permanent assembly of the trailer,

however it is not essential.

Lay out all components, as per the diagram on the following page, prior to beginning

assembly to ensure all required parts are present and to assist with easy part

identification.

If there are components missing, DO NOT ASSEMBLE THE TRAILER, contact Aunger on

(07) 3260 2400 for replacement parts. DO NOT substitute any component as this will void

warranty and may affect ADR compliance.

If you have any problems with assembling the trailer, please contact Aunger on

(07) 3260 2400 for technical assistance

If you would like to enquire about having your trailer assembled for you,

please contact Future Logistics on 1300 307 712.

Please Note: Future Logistics is an assembly agent only and any technical

assistance or sales enquiries should be directed to Aunger.

Assemby Instructions for APT4300 – Aunger 4’x 3’ Trailer

This assembly instruction is for building TRAILER KIT APT4300.

Please use the enclosed assembly kit:

NO. DESCRIPTION QTY NO. DESCRIPTION QTY

1 M8*20 HEX-BOLT 4 18 10 L LATCH 1

2 M10*30 HEX-BOLT 4 19 FRONT GATE 1

3 M8*30 FLANGE HEX-BOLT

2 20 REAR GATE 1

4 M6*15 FLANGE HEX BOLT

4 21 LEFT SIDE PANEL 1

5 M8*15 FLANGE HEX-BOLT

11 22 RIGHT SIDE PANEL 1

6 M10*80 HEX-BOLT 2 23 PLATFORM 1

7 M10*75 HEX-BOLT 1 24 DRAWBAR 1

8 M8 LOCKNUT 2 25 FENDER (Mud Guard) 2

9 M10 LOCKNUT 3 26 LIGHT BOARD 1

10 M6 LOCKNUT 4 27 LIGHT BOARD SUPPORT 2

11 M8 SPRING WASHER 4 28 HITCH COUPLER (Coupling) 1

12 M10 SPRING WASHER 4 29 TRIANGLE BRACKET 1

13 RIGHT-ANGLE ELBOW 2 30 AXLE w/ shock absorbers 1

14 M6 FLAT WASHER 4 31 WHEEL 2

15 M10 FLAT WASHER 4 32 ELBOW (Drawbar Bracket) 1

16 M8 FLAT WASHER 6 33 CHAIN 1

17 M8 LOCK WASHER 11

Explanation of bolt sizes

E.g. M10*30 Flange Hex Bolt Type of Bolt i.e hex head with flange

Size of the bolt head – 10mm Length of Bolt Shaft – 30mm

Assemby Instructions for APT4300 – Aunger 4’x 3’ Trailer

1. Begin by placing the platform upside down as shown. The bolt holes are at the front of

the trailer.

2. Place the axle on the platform as shown and use 2 x M10*30 hex-bolt, 2 x M10 Flat

Washer & 2 x M10 spring washer in each side. Place the flat washer first and put the

spring washer on top and then insert bolt and tighten.

Then fasten all four bolts.

Front of Trailer

Please note: the axle arms are pointing away from the bracket in the front of the trailer.

Assemby Instructions for APT4300 – Aunger 4’x 3’ Trailer

3. Place the elbow (drawbar bracket) (3) onto the front of trailer platform with the two right

angle elbows on top as shown (1&2). Secure with 2 x M8*30 flange hex bolt and 2 x M8

lock washer.

4. As the light board is attached to the drawbar, slide the light board under the axle prior to

attaching drawbar.

1&2

Assemby Instructions for APT4300 – Aunger 4’x 3’ Trailer

Fit the drawbar front and rear as shown. Attach drawbar to axle with 1 x hex-bolt M10x75

and locknut M10 and tighten (1). Secure drawbar latch as shown (2), insert R pin through

latch

5. Fit the lightboard as shown. In the centre of the board, use 1 x M8*15 Flange Hex Bolt

and 1 x M8 Lock Washer and tighten.

6. Once the lightboard is fitted, attach the light board supports using 2 x M6*15 Flange

Hex-Bolt, 2 x M6 Flat Washer and 2 x M6 Locknut as shown. Repeat for other side

Locknut

Assemby Instructions for APT4300 – Aunger 4’x 3’ Trailer

7. At this time, secure the black plastic tube that contains the wiring to the body of the

trailer as shown below. Simply twist these ties to secure the wire.

8. Remove the Hubnuts from the axle. Then mount a wheel on each side using 4 x M12

hubnuts (ensure tapered edge is facing in and located within hole). Make sure the black

tire valve is on the outside. Finger tighten each hubnut and then gradually tighten each

hubnut moving around the wheel until tightened hard.

9. Once the light board is attached in the centre

and you have fitted the light board supports,

turn the trailer over onto its wheels.

Assemby Instructions for APT4300 – Aunger 4’x 3’ Trailer

10. Loosen the knob first and then rotate locking plate over elbow (drawbar bracket) and

tighten. Ensure the nut underneath the knob on the underside of the drawbar is tightened.

Put the two R pins into the two holes. One hole is on the L latch and another is on the

thread of the knob.

Assemby Instructions for APT4300 – Aunger 4’x 3’ Trailer

11. Attach the side panels by aligning the panel and the holes in the trailer body (1). The

bolts on the bottom at the rear of the side panel will secure the light board to the trailer (2).

Note: the gatelock mechanism should be at the rear of the trailer

Attach 1x M8* 15 flange hex bolt, 1 x M8 Flat Washer and 1 x M8 Locknut at rear as

shown with the light board panel on the inside (3). Put the washer under the Locknut.

Repeat for other side.

Attach 1 x M8* 15 flange hex bolt and 1 x M8 Lock Washer in bottom of side panel (at the

front) as illustrated (1). Repeat for other side.

The bolts must not be tightened before all the bolts are in place including the ones in the

frontgate. This helps with ensuring all panels line up evenly.

Assemby Instructions for APT4300 – Aunger 4’x 3’ Trailer

Your trailer should now look like this:

12. Mount the frontgate. The front gate is the panel with the white reflectors on it.

Put 1 x M8* 15 flange hex bolt and 1 x M8 Lock Washer in each side of the gate at the top

(1). Put 1 x M8*15 flange hex bolt and 1 x M8 Lock Washer in each side at the bottom (2).

Repeat for other side.

Put 2 x M8* 15 flange hex bolt and 2 x M8 Lock Washer in the bottom sill of the gate (3).

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