Autoguide TURF TROOPER 3 Bedienungsanleitung

TURF TROOPER 3
OPERATORS MANUAL
&
SPARE PARTS LIST

1
K
B
A
C
E
L
H
H
I
J
G
F
1
2
3
4
5
6
D

2
L
J
G
M
R
G
7
8
9
10
11
12

3
T
O
C
P
Q
13
14
15
16
17
18

4
T
19
20
21
22

5
CONTENTS
Page
CERTIFICATE OF CONFORMITY 6
SPECIFICATIONS 7
INTRODUCTION 8
SAFETY INSTRUCTIONS 8
ASSEMBLING THE MACHINE 9
OPERATING THE MACHINE 9
SAFETY INTERLOCK SWITCHES 10
TO START THE ENGINE 10
TO STOP THE ENGINE 10
STEERING 10
WORKING INSTRUCTIONS 10
SPEED CONTROL 10
CYLINDER DRIVE CLUTCH 10
CUTTING WITH THE MACHINE 11
THROTTLE CONTROL 11
BRAKE & PARKING BRAKE 11
LIFTING & LOWERING MOWER UNITS 11
FRONT CYLINDERS 11
REAR CYLINDER 11
MAINTENANCE 11
LUBRICATION 12
ENGINE LUBRICATION 12
MACHINE LUBRICATION 12
BATTERY 12
TYRES 12
ADJUSTMENTS 12
STEERING LINKAGE 12
DRIVE TRAIN ADJUSTMENTS 12
MAIN DRIVE BELT 12
CYLINDER DRIVE BELT ADJUSTMENT 13
CYLINDER CLUTCH DRIVE BELT 13
CYLINDER CLUTCH ADJUSTMENT 13
HEIGHT OF CUT 13
CUTTING CYLINDER TO BOTTOM BLADE 13
TO ADJUST 14
PARKING BRAKE 14
ILLUSTRATED PARTS LISTS 15
MAIN FRAME ASSEMBLY 16
DRIVE ASSEMBLY 18
STEERING ASSEMBLY 22
CUTTING CYLINDER ASSEMBLIES 24
LINKAGE ASSEMBLIES 28
ELECTRICAL ASSEMBLY 30
WIRING DIAGRAM 32

6
EC DECLARATION OF CONFORMITY
I, the undersigned,
of Allen Power Equipment Ltd., The Broadway, Didcot, Oxon OX11 8ES,
certify that the machine described below: -
Category Lawnmower
Make ALLEN
Type Ride-on
Model Turf Trooper III
Cutter 60” (1530mm) Cylinder
Comply with the following Directives.
79/113/EEC
89/336/EEC as amended by 92/31/EEC
89/392/EEC
84/538/EEC as amended by 88/180/EEC and
88/181/EEC
2000/14/EC
Signed:………………………………
Peter Bateman
Managing Director

7
SPECIFICATIONS
MODEL
ENGINE GXV 270
MANUFACTURER Honda
POWER HP 8.5
MAX PERMISSIBLE (KW) 6.4
ENGINE SPEED (RPM) 3600
SOUND POWER LEVEL (LWA) dB(A) 99
SOUND PRESSURE LEVEL (LPA) dB(A) 86.4
EXPLANATION OF SYMBOLS
Warning
Read Instruction Manual before operating
Parking Brake Engaged
Disengaged
Cutter clutch Engaged
Disengage

8
INTRODUCTION
The ALLEN TURF TROOPER 3 is an advanced
ride-on cylinder mower designed to cut grass
quickly, efficiently and economically, giving your
lawn the velvet finish only a quality cylinder
mower can deliver.
Attractive styling and a high standard of build
along with detailed attention to user comfort and
ease of operation combine to produce the
ultimate in mowing for the large garden owner.
Large wheels and rear wheel steering on the Turf
Trooper 3 mean that not only will the machine
cope with undulating ground but it has the ability
to turn in its own length, making mowing around
trees or posts effortless.
Pedal control gives totally variable forward and
reverse motion thus allowing the exact cutting
speed for every mowing application.
Six blades on each seven-inch cylinder ensure
that the machine leaves a well-manicured look to
any lawn.
From the moment you turn the key and the
engine springs to life until you park the machine
and fold the front cylinders for storage, mowing
the grass has never been easier.
This manual will help you to get to know your Turf
Trooper and obtain the best results from it. The
Trooper has been designed to the highest
standards. With proper care and maintenance it
will provide many years of reliable and enjoyable
service.
PLEASE READ THIS MANUAL
THOROUGHLY BEFORE STARTING OR
USING YOUR TURF TROOPER 3
SAFETY INSTRUCTIONS
Please ensure that the instructions
contained in this manual are read
carefully and fully understood by any person
likely to operate the Trooper.
Before starting the engine the operator should
check that the drive pedal is in neutral, the drive
lever to the cylinder transmission is in the
‘disengaged’ position and the parking brake is
applied. Do not run the engine in a confined
space; exhaust gases contain carbon monoxide,
which is an odourless and deadly poisonous gas.
Before starting the engine, check that the cutting
cylinders are free to run with no obstruction
present and that they are not blocked with grass
or debris from previous use.
Make sure all parts are in good working order
such as tyres, steering, cutting blades and belts
and that all guards are in position.
When driving the machine for the first time keep
travelling speed low and become familiar with all
the controls in an area where there is plenty of
room to manoeuvre.
When travelling and not wishing to cut grass,
ensure all cutting units are lifted and latched into
the raised transport position and the cylinder
transmission is disengaged.
Ensure that the area to be cut is free of all
obstructions, which can be removed, such as
stones and metal objects.
Obstructions, which cannot be removed, should
be negotiated carefully to prevent accidental
damage to the cutters.
If working on slopes or undulating ground be
particularly careful and avoid conditions, which
may cause the machine to slide.
Maximum angles permissible for use are:
15º max. down slope in forward
15º across slope
15º max. up slope in forward
15º max. backing down slope in reverse
On damp or uneven ground these angles
should be reduced.
Start and park the machine on level ground.
Before leaving the driving position disengage all
drives, set the parking brake and stop the engine.

9
The seat is fitted with a safety cut-out switch
which stops the engine as soon as the operator
dismounts unless certain parameters are met.
Should this happen, the ignition switch must also
be turned off to prevent the battery discharging.
Always wear stout shoes and suitable clothing.
When operating the machine beware of children
and animals; take care with bystanders, they may
be deaf or blind.
Before making any adjustments or clearing a
blockage, STOP the engine and remove ignition
key. When making adjustments to any part of the
machine, particularly the cutting cylinders, take
care not to trap fingers and do not attempt to free
jammed or blocked cylinders by using the foot.
Note:
Whilst every precaution is taken in the selection
of materials and components used in the
manufacture of this machine. To ensure optimum
performance and reliability, Allen Power
Equipment Limited cannot accept liability for any
damage to this machine or any possible lack of
efficiency resulting from the improper use or
incorrect maintenance of said machine.
Allen Power Equipment Limited cannot accept
any liability for damage to this machine or third
party through operational negligence.
Allen Power Equipment Limited reserve the right
to alter specifications and prices as and when
necessary
ASSEMBLING THE MACHINE
The machine comes partially assembled however
the following operations are necessary prior to
use.
Fit the front cylinders noting that they are
“handed”. These are fitted with the cylinder lift
arms in the raised position. With the cylinders
located on the arms install the cylinder retainer
collar ‘A’ with the lock pin ‘B’ and secure with ‘R’
clip, Fig. 1.
The retainer collar is designed in such a way that
it can only be fitted and removed with the
cylinders in the raised position.
Fit the front cylinder drive belts and adjust. (See
section on adjustments).
Lift the steering column and locate the steering
console on the front two lugs pushing the console
back. Lower the steering column so that it locates
on the steering spigot ‘C’, Fig. 2.
Use the special lock pin to connect the steering
column to the steering gear Fig. 3.
Fit the rear cover and screws ‘E’ Fig. 4.
Locate and secure the seat.
Fill and charge the battery, fuel and oil the
engine. Check engine manufactures information
for the correct grade of oil to be used.
Run the machine and check that all the
necessary functions perform correctly.
OPERATING THE MACHINE
Read the Safety Instructions at the front
of this manual.
Ensure that the engine is in an operational
condition, i.e. oil to level, petrol present, Drive
Pedal ‘F’ is in neutral, the Cylinder Drive (lever)
‘G’ is disengaged and the Parking Brake ‘H’ is
engaged, Fig. 5 & 6.
Inhaltsverzeichnis
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