Automationdirect.com OP-440 Bedienungsanleitung

OP-440

OperatorPanel

Manual NumberOP-440-M

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WARNING

Thank you forpurchasing automation equipment fromAutomationdirect.comä.WewantyournewDirectLOGICä

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your responsibilityto determine whichcodes should be followed,and toverifythat the equipment, installation,and

operation isincompliancewiththe latestrevision of thesecodes.

Ataminimum,you shouldfollowall applicablesectionsof the NationalFireCode,NationalElectricalCode,and the

codesof the NationalElectricalManufacturer’sAssociation (NEMA).Theremaybe localregulatoryorgovernment

officesthatcan also help determine whichcodesand standardsare necessaryforsafeinstallation and operation.

Equipmentdamage orseriousinjuryto personnelcan result fromthe failuretofollowall applicablecodesand

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If you contactusinreferencetothismanual,be sure and include the revision number.

Title:OP--440 OperatorPanel User Manual

ManualNumber:OP--440--M

IssueDateDescription ofChanges

Original8/99 OriginalIssue

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TableofContents

Chapter1:Getting Started

Introduction 1--2.........................................................................

The Purpose of thisManual1--2.........................................................

SupplementalManuals1--2.............................................................

TechnicalSupport1--2.................................................................

Chapters1--3.........................................................................

Appendices1--3.......................................................................

ConventionsUsed1--3...................................................................

KeyTopics forEachChapter1--3........................................................

OP--440 Overview1--4...................................................................

Plan yourSystem1--4.................................................................

GeneralPanelInformation 1--4..........................................................

LCD DisplayWindow1--4..............................................................

Back-PanelLayout1--5................................................................

Serial CommunicationsPort1--5........................................................

PowerReceptacle 1--5.................................................................

FrequentlyAskedQuestions 1--6.........................................................

Chapter2:Installation and Specifications

DimensionsforMounting 2--2............................................................

PanelSpecifications 2--3.................................................................

PhysicalSpecifications2--3.............................................................

EnvironmentalSpecifications2--3.......................................................

Operating Specifications2--3...........................................................

PowerSupplyConnections 2--4..........................................................

PowerSupplyConnections2--5.........................................................

Connecting theConfiguration Cable 2--5..................................................

Configuration Cable 2--5...............................................................

Selecting aCommunicationsCable 2--6...................................................

CommunicationsCableDetails 2--7.......................................................

OP400 SeriesCommunicationsCables2--7..............................................

Chapter3:Understanding theFeatures

Learning theFeatures 3--2...............................................................

PLC Registers 3--3.......................................................................

RegisterOverview3--3.................................................................

RegisterDefinition 3--4.................................................................

Messages 3--5...........................................................................

Displaying Messageson the LCD Screen 3--5.............................................

StaticMessages3--5..................................................................

DynamicMessages3--5................................................................

Displaying Messages 3--6................................................................

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Table ofContents

StaticMessage Operation 3--6..........................................................

StaticDisplay3--6.....................................................................

DynamicMessage Operation 3--7.......................................................

DynamicMessage Top Line 3--8........................................................

DynamicMessage Third Line 3--8.......................................................

Displaying DataWithaDecimalPoint3--9................................................

Displaying BCD and BinaryNumbers3--10................................................

Displaying BCD DoubleNumbers3--10...................................................

Displaying Floating PointNumbers3--11..................................................

MemoryMapping Process 3--12...........................................................

OP BaseRegister MemoryDefinition 3--12................................................

OperatorPanelBaseMemory3--12......................................................

DirectLOGIC UserMemoryOverview3--15.................................................

Chapter4:Configuring YourOperatorPanel

Preparing forConfiguration 4--2..........................................................

OP--WINEDITSoftware 4--2............................................................

More about OP--WINEDIT4--2..........................................................

HELP Screens4--2....................................................................

Application Worksheets4--3............................................................

ComputerSystemRequirements4--3....................................................

HowtoConfigureYourPanel4--3.........................................................

Chapter5:Programming Examples

Examples Using DirectLogicPLCs 5--2....................................................

RegisterUsage 5--2...................................................................

Examples Using DL05,DL105,DL205,D3--350 and DL405 5--3..............................

Defining the StatusRegister5--3........................................................

Displaying Messages5--4..............................................................

Displaying BinaryNumbers5--5.........................................................

Displaying BCD DoubleNumbers5--6...................................................

Displaying Floating PointNumbersExample 1 5--7........................................

Displaying Floating PointNumbersExample 2 5--8........................................

ExampleUsing D3--330/340 5--9..........................................................

Defining the StatusRegister5--9........................................................

Examples Using Allen-Bradley SLC5/03,5/04 and Micrologix 5--10...........................

Interfacing toA-BMemory5--10..........................................................

Displaying Floating PointNumbers5--10..................................................

Displaying BCD Numbers5--10..........................................................

Displaying BinaryNumbers5--11.........................................................

Troubleshooting theOP--440 Panels 5--12..................................................

Troubleshooting 5--12...................................................................

Power5--12...........................................................................

SupplyProblems5--12..................................................................

Configuration 5--12.....................................................................

Problems5--12.........................................................................

Communication 5--12...................................................................

Problems5--12.........................................................................

Getting Help 5--12......................................................................

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Table ofContents

AppendixA:Worksheets

Index

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Getting Started

InThisChapter....

—Introduction

—OP-440 Overview

—FrequentlyAsked Questions

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Getting Started

Introduction

OP-440

Howto

Usethe

Thank you forpurchasing an OP--440

OptiMate panel.ThisUser Manual

shows you howtoinstall,configure,and

programthe OP--440.Alsoincluded are

application examples.Besuretokeep

thismanualhandyfor referencewhen

you run into questions.Ifyou understand

PLCsystemsand operatorinterface

units, thismanual will provide all the

information thatyou need to getand keep

yourpanelup and running.

The OP-1500 and OP-1510

Operatorpanelsmaybe

reconfigured to exchange data

withyourprogrammable

controller.

The OP-1500 and OP-1510

Operatorpanelsmaybe

reconfigured to exchange data

withyourprogrammable

controller.

The OP-1500 and OP-1510

Operatorpanelsmaybe

reconfigured to exchange data

withyourprogrammable

controller.

The OP-1500 and OP-1510

Operatorpanelsmaybe

reconfigured to exchange data

withyourprogrammable

controller.

Referencethe appropriatePLC/CPU

user manualsforthe commandsand

address referencesrequired foryour

system. If you are using a DirectLOGIC

PLCproduct, you will want tokeep the

DirectSOFT User Manualhandywhile

programming yoursystem.Forother

PLCbrands you mustreferencetheir

user manualsto properlyprogramthe

ladderlogicrequired to operatethe

OP-440.

Werealizethateven though westriveto be the best, wemayhave arranged our

information insuchawaythatyou cannot find whatyou arelooking for.First, check

theseresourcesforhelpinlocating the information:

STableofContents-- chapterand section listing ofcontents,inthe front

of thismanual

SQuick GuidetoContents-- chaptersummarylisting on the nextpage

SAppendices -- referencematerialforkeytopics,nearthe end of this

manual

You can alsocheck ouronline resourcesforthe latestproductsupportinformation:

SInternet-- find usathttp://www.automationdirect.com

If you still need assistance,pleasecall usat770--844--4200. Ourtechnicalsupport

group will be glad toworkwithyou in answering yourquestions.Theyare available

Mondaythrough Fridayfrom9:00 A.M. to 6:00 P.M.EasternStandardTime. If you

haveacommentorquestion aboutanyofourproducts,services,or manuals,please

fill outand returnthe ‘Suggestions’cardthatwas shipped withthismanual.

ThePurpose of

thisManual

Supplemental

Manuals

TechnicalSupport

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Getting Started

The maincontentsof thismanualare organized intothe following fivechapters:

Getting Started

Introducesthe physicaland functionalcharacteristics.

Discussesthe4line LEDdisplay.Also providesintroduction

to planning yoursystem.

Installation and

Specifications

Showshowto prepareforsysteminstallation,including

specificationsand mounting instructions. Includes

connecting cablespartnumbersand specifications.

Understanding the

Features

Explainsthe featuresand functionsof the OP--440.Teaches

conceptofhowdataisexchanged between the paneland

the PLC.

Configuring the

OperatorPanel

Showshowto usethe OP--WINEDITconfiguration softwareto

configureyourpanel.Showshowtoload the softwareonyour

personalcomputer,call up the screens you will need and howto

download the configuration programtoyourpanel.

Programming

Examples

Providesexample programsforusing the standardfunctionsand

features.These examplesinclude ladderlogicforimplementing

messagesusing DirectLOGICcompatiblesand Allen-BradleySLC

5/03,5/04 and MicrologixCPUs.Alsoincludestroubleshooting

information.

Additionalreferenceinformation isinthe following appendices:

WorksheetsHasworksheetsthatyou can useto helpsetup yourOP-panel.

ConventionsUsed

When you see the “notepad”icon inthe left-hand margin, the paragraph toits

immediaterightwill beaspecialnote.

The wordNOTE:in boldfacewill markthe beginning of the text.

When you see the “exclamation mark”icon inthe left-hand margin, the paragraph to

itsimmediaterightwill beawarning.Thisinformation could preventinjury,loss of

property,oreven death(in extremecases).

The wordWARNING:in boldfacewill markthe beginning of the text.

The beginning ofeachchapterwill list the

keytopics thatcan be found inthat

chapter.

Chapters

Appendices

Key Topics for

EachChapter

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Getting Started

OP--440 Overview

Let’slookat the OP--440 operatorpaneland itsindividually supported features.As

you continue through thismanual, trytorelatethe examplestoyourOperatorPanel

application.The application worksheetslocated inAppendixAwill be helpfulduring

the design and configuration ofyoursystem.

It isimportant toread and understand all topics discussed beforeinstalling,

configuring and programming yourapplication.You should plan yoursystemwith all

operatorinterfacerequirementsinmind.

MACHINE

PLC

MemoryRequirements...

Process Data.....

OP--WINEDIT

The OP--440 operatorpanelprovidesaman-machine interfacetoyourPLC

automation system.Thispanel isnotdesigned forapplicationswhich demand

operatordata entry.The panelcommunicateswithyourPLCusing RS-232 serial

communication.Detailson configuration software and programming youroperator

panelarecovered inlaterchapters.All OP400 seriespanels can onlybe used in a

stand alone fashion (one panelcan be used with eachCPU RS232 port).They

cannotbe used inmulti-panelapplications.

BacklitLCD Displaywith 4

lines,20 characterseach.

The OP--440 featuresan LCD display

windowto displayuser-defined

messages.Upto 160 messagesmaybe

configured and stored inthe operator

panelusing OP--WINEDITconfiguration

software.The PLC logicprogram

controlswhichmessagesare displayed.

Detailson howto enterand use

messagesarecovered inlaterchapters.

PlanyourSystem

GeneralPanel

Information

LCD Display

Window

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