Autonics DPU1 Series Bedienungsanleitung

L-28

DPU1/DPU3 Series

• High speed and high accuracy by digital control using high

speed CPU

• Various controls

- Phase control, feedback control (constant voltage/constant

current/constant power)

- Zero crossing cycle control (xed/variable cycles)

- Zero crossing ON/OFF control

• Improved maintainability with built-in fast-acting fuse and easy

fuse replacement

• Communication output model: RS485 (Modbus RTU)

• Various control inputs and DI inputs

- control input: analog (current, voltage), ON/OFF (voltage

pulse, no voltage), communication (RS485), potentiometer

- DI input: AUTO/MAN switching, RUN/STOP switching,

Reset, output holding, SP designation (6 setting points can be

customized)

• Various alarm output

- Overcurrent, overvoltage, fuse break, heat sink overheat,

device fault, heater break alarm (partial heater break

detection)

• Improved convenience by separating operation part

• Applicable load

- Supercantal, platinum, molybdenum, carbon, halogen lamps,

chrome, nickel, etc.

Control phase

Item

Rated load current

Size

Power supply

Option

DPU Digital Power Controller

R RS485 communication

D Remote Display Unit

A Remote Display Unit + RS485 communication

N No option

1 110VAC

2 220VAC

3 380VAC

4 440VAC

1 Single-phase

3 3-phase

Single-phase 3-phase

A 0 to 70A 0 to 50A

B 80 to 200A 70 to 200A

C 250 to 350A

D 400 to 600A

E Option

025 25A 180 180A

040 40A 200 200A

050 50A 250 250A

070 70A 350 350A

080 80A 400 400A

100 100A 500 500A

120 120A 600 600A

150 150A

1 2 ADPU 025 R

Digital Power Controllers

Features

Ordering Information

Size type

Size Current

capacity W H D P1 P2 Allowable cable

thickness

A 0 to 70 A 97 260 170 82 150 Min. AWG 4

B 80 to 200 A 140 280 174 127 150 Min. AWG 4/0

C 250 to 350 A 213 338 179 193 200 Min. AWG 300MCM

D 400 to 600 A 278 418 212 261 200 Min. AWG 500MCM

Size Current

capacity W H D P1 P2 Allowable cable

thickness

A 0 to 50A 140 306 200 127 150 Min. AWG 4

B 70 to 200A 213 365 217 195 200 Min. AWG 4/0

C 250 to 350A 278 450

227.5

261 200 Min. AWG 300MCM

D 400 to 600A 427 528

275.5

405 330 Min. AWG 500MCM

(unit: mm) (unit: mm)

DPU1 Series DPU3 Series

Please read “Safety Considerations”

in the instruction manual before using.

L-29

Digital Power Controllers

※1. Variable cycle control is only for single-phase model.

※2. The weight includes packaging. The weight in parenthesis is for unit only.

※Environment resistance is rated at no freezing or condensation.

Series DPU1 DPU3

Control phase Single-phase 3-phase

Power supply 110VACᜠ/ 220VACᜠ/ 380VACᜠ/ 440VACᜠ(FAN and control power 220VACᜠ50/60Hz separately)

Allowable voltage range 90 to 110% of rated voltage 85 to 115% of rated voltage

Rated frequency 50/60Hz (auto recognition), allowable frequency range: ±2Hz

Min. load current 1A

Output range Phase control: 5 to 98%, Z.C. control: 0 to 100%

Control method※1

• Phase control: Normal control (non-Feedback), constant voltage/constant current/constant power

control (Feedback)

• Cycle control (Z.C.): Fixed cycle control, Variable cycle control

• ON/OFF control (Z.C.)

Applied load • Phase control: resistance load, inductive load

• ON/OFF, Cycle control: resistance load

Power consumption Max. 7W (except FAN operation power) Max. 10W (except FAN operation power)

Display method

• Display value and SV display: 7-segment 4-digit

• Status display: 4 LED

• Display value percentage display: 11 LED Bar

• Display value and SV display: 7-segment 4-digit

• Status display: 6 LED

• Display value percentage display: 11 LED Bar

Output accuracy

• Constant voltage feedback control: Within ±3% F.S. of rated voltage

(within variable ±10% F.S. of rated voltage)

• Constant current feedback control: Within ±3% F.S. of rated voltage

(within variable 1 to 10 times of rated resistance)

• Constant power feedback control: Within ±3% F.S. of rated voltage

(within variable ±10% F.S. of rated voltage and within variable 1 to 10

times of rated resistance)

• Normal control: within ±10% F.S. of rated voltage

Set method By front keys, By communication

Control input

• Auto: 4-20mA / 0-20mA / 0-5VDCᜡ/ 1-5VDCᜡ/ 0-10VDCᜡ/ voltage pulse (0/12VDCᜡ (24VDCᜡ)) /

no-voltage input (ON/OFF) / communication input (RS485)

• Manual: inside 10kΩ adjuster, outside 3 to 10kΩ adjuster (min. 2W)

Digital input (DI) AUTO/MAN switching, RUN/STOP switching, RESET, Output holding, SP setting (SP1 to 6)

Display content Control input, load voltage, load current, load power, load resistance, power supply frequency

Min. display output Min. 2.5% of rated voltage/current

Option output RS485 communication output (Modbus RTU method), [max. 32 units]

Dielectric strength 2,000VAC 50/60Hz for 1 min (between input terminal and power terminal)

Vibration 0.75mm amplitude at frequency of 5 to 55Hz (for 1 min) in each X, Y, Z direction for 2 hours

Insulation resistance Over 200MΩ (at 500VDC megger)

Noise immunity ±2kV the square wave noise (pulse width 1㎲) by the noise simulator

Environ-

ment

Ambient temp.

10 to 50℃, storage:

20 to 80℃

Ambient humi.

5 to 90%RH, storage: 5 to 90%RH

Approval

ᜢ

Weight※2

• A size

: approx. 3.2kg

(approx. 3.0kg)

• C size

: approx. 12.1kg

(approx. 11.0kg)

• B size

: approx. 5.6kg

(approx. 3.0kg)

• D size

: approx. 19.3kg

(approx. 11.0kg)

• A size

: approx. 7.6kg

(approx. 6.5kg)

• C size

: approx. 21.1kg

(approx. 20.0kg)

• B size

: approx. 13.0kg

(approx. 11.5kg)

• D size

: approx. 35.7kg

(approx. 30.8kg)

Specifications

L-30

DPU1/DPU3 Series

•Do not mix noise to input cable. It is recommended to use shield cable, twisted cable as input cable for e󰀨ective noise.

•If there is possible to a󰀨ect inductive noise, it is recommended to use shielded cable at high-frequency power for e󰀨ective noise.

•DI input switch should be for low current and ON resistance should be max. 20Ω (including cable resistance).

•DI input terminals are COM, DI-1 to 3, RUN, AUTO.

•For remote display unit option model, use connection cable as our standard cable.

•When connecting ⑥, ⑪, it operates as MANUAL. When connecting, ⑥, ⑦, ⑪, it operates AUTO.

DPU1 Series

A Size B Size C Size D Size

R S U

F.G.

R SU

F.G.

R S U

F.G.

R S U

F.G.

Internal adjuster

(10kΩ)

3-level slide

switch

Voltage input

Voltage

Input

External

AC POWER IN Load

Connections

L-31

Digital Power Controllers

DPU3 Series

•Do not mix noise to input cable. It is recommended to use shield cable, twisted cable as input cable for e󰀨ective noise.

•If there is possible to a󰀨ect inductive noise, it is recommended to use shielded cable at high-frequency power for e󰀨ective noise.

•DI input switch should be for low current and ON resistance should be max. 20Ω (including cable resistance).

•DI input terminals are COM, DI-1 to 3, RUN, AUTO.

•For remote display unit option model, use connection cable as our standard cable.

•When connecting ⑥, ⑪, it operates as MANUAL. When connecting, ⑥, ⑦, ⑪, it operates AUTO.

A Size B Size C Size D Size

Internal adjuster

(10kΩ)

3-level slide

switch

(R)

(S)

(T)

V W

F.G.

(R)

(S)

(T)

V W

F.G.

(R)

(S)

(T)

V W

F.G.

(R)

(S)

(T)

V W

F.G.

Load

Voltage input

Voltage

Input

External

L-32

DPU1/DPU3 Series

(unit: mm)

DPU1 Series

● A Size: DPU1

A-025/040/050/070

※25A, 40A, 50A are not attached a fan.

● B Size: DPU1

B-080/100/120/150/180/200

135°

154

209.5

110

147

170

Fixed 4-M5

82 (P1)

150 (P2)

260

120

Fixed 4-M5

127 (P1)

140

150 (P2)

280

120

135°

222

241.5

121.5

151

174

Dimensions

L-33

Digital Power Controllers

● C Size: DPU1

C-250/350

● D Size: DPU1

D-400/500/600

In case of remote display unit + RS485 communication option

※ It is recommended for remote panel cable to use max. 5 m to prevent noise. (Check the length when ordering it.)

250

278

160°

494

156

195

Fixed 4-M6

261 (P1)

278

200 (P2)

280

212

418

345 38

213

160°

365

132

163

Fixed 4-M6

193 (P1)

213

50200 (P2)

179

338

300 38

● Panel cut-out

of the display model

53.5+0.5

100.5+0.5

102

L-34

DPU1/DPU3 Series

● A Size: DPU3

A-025/040/050

DPU3 Series (unit: mm)

182

Fixed 4-M5

127 (P1)

140

150 (P2)63.526

306

160°

235.6

138

200

239

● B Size: DPU3

B-070/080/100/120/150/180/200

199 183

160°

364

176

217

278

Fixed 4-M6

195 (P1)

213

200 (P2) 40

280

365

43.1

● Panel cut-out

of the display model

53.5 +0.5

100.5 +0.5

In case of remote display unit + RS485 communication option

※It is recommended for remote panel cable to

use max. 5m to prevent noise. (Check the

length when ordering it.)

102

L-35

Digital Power Controllers

● C Size: DPU3

C-250/350

● D Size: DPU3

D-400/500/600

Fixed 4-M6

261 (P1)

278

200 (P2)

280

140.5

92.5

450

370 40

125.5

160°

489

173.5

227.5

311

Fixed 4-M8

405 (P1)

427

330 (P2)

453

66.5

160°

746

204.5

275.5

404.5

204.5

167

528

463 32.5

L-36

DPU1/DPU3 Series

Input type Input selection

AUTO/MANUAL selection

by terminal input (DI) [terminal 7 and 11]

Type

Parameter

AUTO

input

Analog

input

Current

4-20mA

Input

impedance

100Ω

4-20

0-20mA 0-20

Voltage

1-5VDC

Input

impedance

25Ω

1-5

0-5VDC 0-5

0-10VDC 0-10

ON/OFF

input

Voltage pulse 0/12VDC

SSR

No-voltage

pulse ON/OFF

Comm.

input RS485

- -

COM

MANUAL input

Internal

adjuster 10kΩ

- -

External

adjuster 3 to 10kΩ

- -

When the AUTO/MAN terminal input is ON (close),

it is AUTO input operation. When it is OFF (open),

it is MAN (manual) input operation.

When the AUTO/MAN terminal input is OFF (open)

(MANUAL operation), only INT or EXT input selected by

the 3-level slide switch is available.

In AUTO input, select it at control input type[ IN-P] at

setting mode1.

In MANUAL input, set output slope manual adjustment

[A-GA] in operating mode as OFF and select the input

by the inside 3-level slide switch.

Type Description

MAN

INT

Adjust output slope with the inside adjuster

MAN

EXT

Adjust output slope with an outside adjuster

AUTO No function

①RUN indicator: Turns ON in RUN, turns OFF in STOP

②AUTO indicator: Turns ON in AUTO, turns OFF in MANUAL

③EVT indicator

: Turns ON in Digital Input (DI-1 to 3) ON, ashes in alarm output

④ R, S, T indicators: Turns ON di󰀨erently by displayed value in display part

E.g.)

When R, S turn ON, it displays voltage between R-S line

⑤Display part: Displays selected display value content in RUN mode, displays parameter and set value in SET mode

⑥V, A indicators

: The V indicator turns ON when displaying voltage.

The A indicator turns ON when displaying current.

The V, A indicators turn ON when displaying power.

The V, A indicators turn OFF when displays resistance and

input value.

⑦Bar display: Turns ON as 0 to 100% ratio for selected display value

⑧key: Used to enter parameter mode, monitoring mode and to move between parameters

⑨, key: Used to move setting modes and to set parameters.

⑩key: Used to return to RUN mode from SET mode

<single-phase> <3-phase>

① ①④ ②② ③③

⑤

⑧

⑥

⑦

⑩ ⑩

⑨

⑦

⑥

Unit Description

Control Input

● Output slope manual adjustment [ A-GA] as OFF

: Select the input by the inside 3-level slide switch

L-37

Digital Power Controllers

Output slope setting [ SLOP]

This function is to set output changed ratio by control input

from 0.00 to 1.00 range.

•Output value when setting slope: Input (%)×Slope value

Output (%)

Control input signal (%)

Output slope

value (%)

Start limit [ S-LM ] and start limit time [ S-LT]

When power is ON, changing to RUN status from STOP

status, or alarm reset, set limit output value and time to

prevent the inrush current or error current.

Regardless of control method setting (phase control or

cycle control), it operates as phase control.

•Setting range for start limit: 0 to 110% of output

•Setting range for start limit time: 0 to 100 sec

(0 sec: not using this function)

• A: SOFT START function ends

• B: SLOW UP function ends

• C: SLOW DOWN function ends

Output (%)

Start

limit

SOFT START set time

Start limit set time

Time

SLOW UP set time

SLOW DOWN set time

SLOW UP / SLOW DOWN [ UP-T/ DN-T ]

It is same purpose as soft start function. Soft start starts

only one time at rst but slow up/slow down function start

during operation.

Regardless of control method setting (phase control or

cycle control), it operates as phase control.

When it reaches to the target output value, slow up/slow

down functions end.

•Setting range: 0 to 999 sec

(0 sec: not using this function)

Output (%)

• A: SOFT START function ends

• B: SLOW UP function ends

• C: SLOW DOWN function ends

SOFT START set time

Time

SLOW UP set time

SLOW DOWN set time

SOFT START [ ST-T ]

When controlling the load which has inrush current

(platinum, molybdenum, tungsten, infrared lamp, etc)

in power ON, or when control input changes rapidly, it

prevents the load to increase output gradually within the

set time. Set the time for soft start.

Regardless of control method setting (phase control or

cycle control), it operates as phase control.

Set the time to reach output from 0 to 100%.

It operates when it is RUN mode from STOP status after

supplying power or reset. When it reaches to the target

output value, soft start function ends.

Soft start set time (t) is the time up to 100% increase of

output applied to load. When the nal target output value

is 50%, taken time to reach is t/2.

Reaching time to the nal target output value = Target

output (%)× t

※E.g.)

SOFT START time: 25 sec, nal target output: 80%

0.8×25 = 20 sec

•Setting range: 0 to 100 sec (0 sec: not using this function)

Output (%)

Time

SOFT START set time

When output applied to load is 100%,

When output applied to load is 50%,

Functions

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