Avantco A21342 Bedienungsanleitung

Telescopic jib boom

2019 2

Operator's Manual for Attachment

Telescopic jib boom

Product number

A21342

English

A433746 2019 2 EN 2018-

www.avanttecno.com

Telescopic jib boom 2019 2

CONTENTS

1. FOREWORD ............................................................................................................................................4

Warning symbols used in this manual ............................................................................................................................... 5

2. DESIGNED PURPOSE OF USE.............................................................................................................6

3. SAFETY INSTRUCTIONS FOR USING THE ATTACHMENT........................................................7

3.1 Personal protective equipment........................................................................................................................... 9

3.2 Safe shutdown procedure.................................................................................................................................... 10

4. TECHNICAL SPECIFICATIONS ..........................................................................................................11

4.1 Safety labels and main components of the attachment.................................................................................. 11

5. ATTACHING THE ATTACHMENT ....................................................................................................13

5.1 Connecting and disconnecting hydraulic hoses............................................................................................... 15

6. OPERATING THE ATTACHMENT .....................................................................................................17

6.1 Checks before use................................................................................................................................................. 18

6.2 Operation................................................................................................................................................................ 19

6.2.1 Transporting objects..................................................................................................................................... 19

6.2.2 Using the telescopic boom.......................................................................................................................... 20

6.2.3 Rated Operating Capacity ........................................................................................................................... 22

6.3 Working on uneven ground................................................................................................................................ 28

6.4 Transport position ................................................................................................................................................ 28

6.5 Storing the attachment......................................................................................................................................... 28

7. MAINTENANCE AND SERVICE ..........................................................................................................29

7.1 Inspection of hydraulic components.................................................................................................................. 29

7.2 Cleaning the attachment ...................................................................................................................................... 30

7.3 Inspection of metal structures............................................................................................................................ 30

7.3.1 Maintenance of the hook............................................................................................................................. 30

7.4 Lubrication .............................................................................................................................................................. 31

7.5 Slide pads................................................................................................................................................................. 31

8. WARRANTY TERMS..............................................................................................................................32

4 (34)

1. Foreword

Avant Tecno Oy would like to thank you for your purchase of this attachment for your Avant loader. It has

been designed and manufactured based on years of experience on product development and manufacturing.

By familiarising yourself with this manual and following the instructions, you ascertain your safety and ensure

the reliable operation and long service life of the equipment. Read the instructions carefully before starting to

use the equipment or performing maintenance.

The purpose of this manual is to help you to:

operate the equipment in a safe and efficient manner

observe and prevent any hazardous situations

keep the equipment intact and ensure a long service life

With these instructions, even an inexperienced user can use the attachment and loader safely. The manual

includes important instructions for experienced AVANT operators as well. Ensure that all persons using the

loader have received proper guidance and familiarised themselves with the manual of the loader, each

attachment that are used, and all safety instructions before using the equipment. Using the equipment for

other purposes or use in any other way than described in this manual is prohibited. Keep this manual at hand

throughout the service life of the equipment. If you sell or transfer the equipment, be sure to hand over this

manual to the new owner. If the manual is lost or damaged, you can request a new one from your Avant

dealer or from the manufacturer.

In addition to the safety instructions included in this manual, you must observe all occupational safety

regulations, local laws, and other regulations concerning the use of the equipment. Particularly the regulations

concerning the use of the equipment on public road areas must be observed. Contact your Avant dealer for

more information about local requirements before you operate the loader on road areas.

Contact your local AVANT dealer for any questions, service, spare parts or about any problems that may

occur with the operation of your machine.

This manual contains the original instructions in English. Due to continuous product development some of the

details shown in this manual may differ from your equipment. Pictures may also depict optional equipment or

features that are not currently available. We reserve the right to change the contents of the manual without

5 (34)

Warning symbols used in this manual

The following warning symbols are used throughout this manual. They indicate factors that must be taken into

account to reduce the risk of personal injury or damage to property:

WARNING: SAFETY ALERT SYMBOL

This symbol means: “Warning, be alert! Your safety is involved!”

Carefully read the message that follows, it warns of an immediate hazard

that could cause serious personal injury.

The safety alert symbol by itself and with related safety statement

indicates important safety messages throughout this Manual. It is used to

draw attention to instructions involving your personal safety or the safety

of others. When you see this symbol, be alert, your safety is involved,

carefully read the message that follows, and inform other operators.

DANGER:

This signal word indicates a hazardous situation which, if not avoided, will cause

death or serious injury.

WARNING:

This signal word indicates a potentially hazardous situation which, if not avoided,

could cause serious injury or death.

CAUTION:

This signal word is used when minor injury could result if the instructions are not

followed properly.

This signal word indicates information about the correct operation and maintenance

of the equipment.

Failure to observe the instructions accompanying the symbol can lead to equipment

breakdown or other property damage.

6 (34)

2. Designed purpose of use

The AVANT Telescopic jib boom is an attachment is intended to be used with AVANT multi purpose loaders

that are listed in Table 1. The attachment is especially useful when moving objects that are not meant to be

lifted with pallet forks. The attachment is intended for moving and lifting of loads with the loader, and it offers

good visibility to the load. The stepless telescopic extension of the jib boom makes it possible to reach places

that would be otherwise hard to reach.

The Safe working load of the Telescopic Jib boom is 800 kg. The boom is not intended to handle loads that

are heavier than this. However, the actual operating capacity of the telescopic jib boom depends on the loader

model, and various environmental factors, as shown in this manual. Refer to the operator's manual of your

loader for information about the lift capacity of your loader. In this manual are load charts that apply for

loaders that are manufactured in 2018 or later.

The telescopic boom of the jib boom works as an additional extension to the boom of the loader. It offers

greater reach and lifting height. The jib boom is equipped with a rotating lifting hook and durable wear pads

installed between the inner and the outer part of the boom. With the hydraulic extension the load can be

moved accurately. The highest lifting reach is at 4,7 meters, when using with the telescopic boom of a 700

series loader.

The Telescopic jib boom is not designed for any other use than what is specified in this manual and must not

be used for any other purposes than intended.

The attachment has been designed to require as little maintenance as possible. The operator can perform

regular maintenance tasks. All repair work can’t be performed by the operator, and demanding repair and

maintenance operations are to be left for professional maintenance. All maintenance work must be done using

proper safety equipment. Spare parts must be identical with original specifications, which can be ensured by

using only original spare parts. A separate spare parts catalogue may be available, consult your Avant dealer.

Familiarise yourself with the manual's instructions regarding service and maintenance. Please contact your

AVANT retailer if you have additional questions about the operation or maintenance of the equipment, or if

you require spare parts or maintenance services.

Table 1 - Telescopic jib boom - Compatibility with Avant loaders

Model

220

225

225LPG

313S

320S

420

423

520

523

R20

525LPG

R28

528

530

630

R35

635

640

745

750

755i

760i

A21342 −−•••••

7 (34)

3. Safety instructions for using the attachment

Please bear in mind that safety is the result of several factors. The loader-attachment combination is highly

powerful and improper or careless use or maintenance may cause serious personal injury or property

damage. Due to this, all operators must carefully familiarise themselves about correct use and the operator's

manuals of both the loader and the attachment before starting operation. Do not use the attachment if you

have not completely familiarised yourself with its operation and the related hazards.

DANGER

Misuse, careless use, or using an attachment that is in poor condition, may

cause risk of serious injuries.

Familiarise yourself with the controls of the loader,

correct coupling proce

dure, and the correct way to operate the attachment at a safe

area. Study especially how to stop the equipment in a safe manner. Read all safety

precautions carefully.

Read all safety instructions carefully before handling the attachment

WARNING

When attaching an attachment to the loader, ensure that the locking pins of the

loader's quick attach plate are in the lower position and that they have locked

the attachment to the loader. Never lift or move an unlocked attachment.

The Telescopic jib boom is

designed to be used by one operator at a time. Do not let

others near the danger area of the equipment when it is in use.



Always transport the attachment as low as possible to keep the centre of gravity low,

and keep the telescopic boom retracted during driving.

Risk of dropping of load - Never exceed the Safe Working Load of the

attachment. The Safe Working Load of the Telescopic Jib boom itself is 800 kg.

Never exceed this load. The maximum load that can be lifted with a loader, the Rated

Operating Capacity, depends on several factors, such as the following:

the loader model

position and extension of the loader boom

extension of the telescopic jib boom

position of the articulated loader frame

counterweights on the loader

movements of the loader, its boom, and load

smoothness of the ground surface and any inclination

Always follow the operator's manual of the loader to determine the Rated Operated

Capacity of each loader model. See more information on page 22.

Keep the loader articulation in straight position when handling heavy loads. When

turning the articulation, the loader may tilt forward.

For the best stability of the loader, keep the telescopic booms of the loader and the

jib boom fully retracted when handling loads. Ke

ep the loader articulation in straight

position when handling heavy loads. When turning the articulation, the loader may tilt

forward.

Use only type approved lifting accessories, such as chains or straps, that are suitable

for lifting work.

8 (34)

WARNING

Risk of tipping over - Keep loads close to ground while driving. Carrying heavy

loads can shift the centre of gravity of the loader and lead to tipping over of the

loader. For the best stability always transport loada as low and close to the loader as

poss

ible, with the telescopic boom completely retracted, to keep the centre of gravity

low.

Observe maximum load indicated in the operator’s manual of the loader. Be

especially careful when the load sensor indicator is activated, if your loader is fitted

with a load sensor system.

Risk of crushing - Never go or allow anyone else to go under the loader boom

or attachment.

The stability of the loader may change when leaving the driver’s seat,

leading to tipping over of the machine. Always remember that the

boom may lower

unexpectedly due to loss of stability, mechanical fault, or if another person operates

the controls of the loader, leading to crushing hazard. The loader is not intended to

be left to keep a load elevated for longer periods. Lower the attach

ment firmly on the

ground before leaving the driver's seat and never allow anyone to be under the boom

or attachment.

Make sure that the surface can bear the total load. Also follow the correct tyre

pressure settings.

Sudden movements can cause the loader to tip over - Operate the controls of

the loader in a slow and calm manner.

Be careful when lifting load to high level or

lifting load from high. Avoid sudden changes in speed or direction to maintain

balance of the loader especially when handling he

avy loads. Drive slowly and

carefully especially on inclined terrain or slippery surfaces.

Drive carefully with lifted load as the swinging of the load may affect the stability of

the loader. Keep others away from under the boom or the area where the sw

inging of

the load creates an impact or crushing hazard.

Pay attention to the surroundings and any other persons and machines moving in the

vicinity. Pay attention to the contours of the terrain and other hazards, such as

branches and trees that can rea

ch to the driver's area, loose rocks, and slippery

surfaces.

Make sure that overhead clearance is sufficient. Hitting an overhead obstacle may

cause the loader to tip over. Keep a safe distance from electric cables, lamps, or

other electric systems; hitting live parts may cause electric shock.

Never use the attachment to lift or to transport persons or as any kind of work

platform even temporarily.

Make sure to use only an attachment that is in good condition. Check the attachment

thoroughly in reg

ular intervals. Do not modify the attachment in a manner that would

affect its safety. It is prohibited to drill holes on the attachment, and welding or other

means of fixing hooks or other objects on the attachment is strictly prohibited.

Shut down the loader and place the attachment to a safe position as shown in Safe

stopping procedure before any cleaning, maintenance, or adjustments.

Use the attachment only for its intended purpose. Other use may create unnecessary

safety risks, and the equipment may get damaged.

Make sure that the loader is equipped with necessary safety components, and that

they are in working condition. Seat belt must be used. If there are specific hazards

related to the operating area, use appropriate safety equipment.

Also read the safety instructions and correct use of the loader from the operator's

manual of the loader.

. ..

9 (34)

DANGER

Risk of crushing -

Going under the loader boom or an attachment can cause

serious injury or death. Never go under the loader boom a

nd prevent others from

getting near lifted boom or attachment. Going under a raised attachment or loader boom

is dangerous, as the boom may lower due to loss of stability, mechanical fault or when

other person operates the controls of the loader. Lower the

attachment firmly on the

ground before leaving the driver’s seat.

WARNING

Risk of crushing -

Never allow anyone to get under a

lifted attachment or loader boom.

Keep in mind that the

loader boom can be lowered or tilted even if the engine has

been

shut down (crushing hazard). The loader is not intended

to be left to keep a load elevated for longer periods. Always

lower the attachment to a safe position before leaving the

driver's seat.

3.1 Personal protective equipment

Remember to wear proper personal protective equipment:



The noise level at the driver's seat may exceed 85 dB(A) depending on loader

model and operating cycle. Extended exposure to loud noise can cause

hearing impairment. Wear hearing protection while working with the loader.

Wear protective gloves.

Wear safety boots whenever working with the loader.

Wear safety glasses e.g. when handling hydraulic components.

. ..

10 (34)

3.2 Safe shutdown procedure

Safe stopping of the attachment, before going near the attachment:

WARNING

Alw

ays stop the attachment following safe stopping procedure before leaving

the driver's seat.

Safe stopping procedure prevents all unintentional movements of

the attachment. Note that the loader boom can move down even if the engine of the

loader is turned off. Safe stopping procedure:

Lower the boom and the attachment on the ground.

Shut down the loader engine and lock the parking brake.



Release residual pressure from the hydraulic system; move all hydraulic control

levers to their extreme positions a couple of times.

Prevent starting of the machine, remove ignition key.

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