Avery Weigh-Tronix ZK840 Bedienungsanleitung

ZK840

Counting Scale

User Instructions

AWT35-501613

Issue AA

ZK840_u_en_501613.book

Avery Weigh-Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool

No part of this publication may be reproduced by making a facsimile copy, by the making of a copy in three dimensions of a two-dimensional

work and the making of a copy in two dimensions of a three-dimensional work, stored in any medium by electronic means, or transmitted in

any form or by any means, including electronic, mechanical, broadcasting, recording or otherwise without the prior written consent of the

This publication was correct at the time of going to print, however Avery Weigh-Tronix reserves the right to alter without notice the

specification, design, price or conditions of supply of any product or service at any time.

ZK840 Counting Scale User Instructions 3

Table of Contents

page

Chapter 1 General information and warnings ......................................................................................... 5

About this manual ..............................................................................................................5

Text conventions ......................................................................................................... 5

Special messages ....................................................................................................... 5

Installation .......................................................................................................................... 5

Safe handling of equipment with batteries .................................................................. 6

Wet conditions ............................................................................................................. 6

Routine maintenance ......................................................................................................... 6

Cleaning the machine ........................................................................................................ 7

Training .............................................................................................................................. 7

Sharp objects ..................................................................................................................... 7

FCC and EMC declarations of compliance ........................................................................ 8

Chapter 2 Introduction .............................................................................................................................. 9

Front panel keys .............................................................................................................. 10

Annunciators .................................................................................................................... 10

Powering up a ZK840 indicator ........................................................................................ 10

Menu access and navigation ........................................................................................... 11

Escaping or exiting from a menu ............................................................................... 12

Adjusting screen contrast ................................................................................................. 12

Touch screen calibration .................................................................................................. 12

Chapter 3 Operating Instructions ........................................................................................................... 13

Power up .......................................................................................................................... 13

Printing ............................................................................................................................. 13

Simple Weighing (no database active) ............................................................................ 14

Gross weighing .......................................................................................................... 14

Tare/Net weighing ..................................................................................................... 14

Counting .................................................................................................................... 15

Advanced operations ....................................................................................................... 16

Customizing screens ................................................................................................. 16

Database ................................................................................................................... 19

Accumulation ............................................................................................................. 20

Check counting .......................................................................................................... 20

Autobase switching ................................................................................................... 23

Chapter 4 Menus ...................................................................................................................................... 24

User menu ....................................................................................................................... 24

About menu ...................................................................................................................... 25

Audit menu ....................................................................................................................... 27

Chapter 5 Error messages ...................................................................................................................... 28

Printing errors .................................................................................................................. 28

‘Copying to or from USB’ errors ....................................................................................... 28

BSQ errors ....................................................................................................................... 28

Accumulation errors ......................................................................................................... 28

Chapter 6 Print formats ........................................................................................................................... 30

Chapter 7 Supervisor menu .................................................................................................................... 36

CONFIG key .................................................................................................................... 37

System key ................................................................................................................ 38

PLU key ..................................................................................................................... 39

4 ZK840 Counting Scale User Instructions

APP key ..................................................................................................................... 41

DBASE key ......................................................................................................................44

EDIT key .................................................................................................................... 45

IMPORT key .............................................................................................................. 45

EXPORT key ............................................................................................................. 45

RESET key ................................................................................................................ 45

Totals key ......................................................................................................................... 45

Battery key ....................................................................................................................... 45

ZK840 Counting Scale User Instructions 5

1.1 About this manual

1 General information and warnings

1.1 About this manual

This manual is divided into chapters by the chapter number and the large text at the top

of a page. Subsections are labeled as shown by the 1.1 and 1.1.1 headings. The

names of the chapter and the next subsection level appear at the top of alternating

pages of the manual to remind you of where you are in the manual. The manual name

and page numbers appear at the bottom of the pages.

1.1.1 Text conventions

Key names are shown in bold and reflect the case of the key being described. If a key

has a dual function it may be referred to by its alternate function.

Displayed messages appear in bold italic type and reflect the case of the displayed

message.

Annunciator names appear as italic text and reflect the case of the annunciator.

1.1.2 Special messages

Examples of special messages you will see in this manual are defined below. The

signal words have specific meanings to alert you to additional information or the relative

level of hazard.

1.2 Installation

CAUTION!

This is a Caution symbol.

Cautions give information about procedures that, if not observed, could result

in damage to equipment or corruption to and loss of data.

NOTE: This is a Note symbol. Notes give additional and important information, hints

and tips that help you to use your product.

NO USER SERVICEABLE PARTS. REFER TO QUALIFIED SERVICE

PERSONNEL FOR SERVICE.

6 ZK840 Counting Scale User Instructions

General information and warnings

1.2.1 Safe handling of equipment with batteries

1.2.2 Wet conditions

Under wet conditions, the plug must be connected to the final branch circuit via an

appropriate socket / receptacle designed for washdown use.

Installations within the USA should use a cover that meets NEMA 3R specifications

as required by the National Electrical Code under section 410-57. This allows the unit

to be plugged in with a rain tight cover fitted over the plug.

Installations within Europe must use a socket which provides a minimum of IP56

protection to the plug / cable assembly. Care must be taken to make sure that the

degree of protection provided by the socket is suitable for the environment.

1.3 Routine maintenance

Always isolate the indicator from the power supply before starting any routine

maintenance to avoid the possibility of electric shock.

CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only

with the same or equivalent type recommended by the manufacturer. Dispose

of used batteries according to the manufacturer’s instructions.

ATTENTION: Il y a danger d'explosion s'il y a remplacement incorrect de la

batterie, remplacer uniquement avec une batterie du même type ou d'un type

équivalent recommandé par le constructeur. Mettre au rebut les batteries

usagées conformément aux instructions du fabricant.

IMPORTANT: This equipment must be routinely checked for proper operation

and calibration.

Application and usage will determine the frequency of calibration required for

safe operation.

ZK840 Counting Scale User Instructions 7

1.4 Cleaning the machine

1.5 Training

Do not attempt to operate or complete any procedure on a machine unless you have

received the appropriate training or read the instruction books.

To avoid the risk of RSI (Repetitive Strain Injury), place the machine on a surface which

is ergonomically satisfactory to the user. Take frequent breaks during prolonged usage.

1.6 Sharp objects

Do not use sharp objects such as screwdrivers or long fingernails to operate the keys.

Table 1.1 Cleaning DOs and DON’Ts

DO DO NOT

Wipe down the outside of standard products

with a clean cloth, moistened with water and

a small amount of mild detergent

Attempt to clean the inside of the machine

Use harsh abrasives, solvents, scouring cleaners or

alkaline cleaning solutions

Spray the cloth when using a proprietary

cleaning fluid

Spray any liquid directly on to the display windows

8 ZK840 Counting Scale User Instructions

General information and warnings

1.7 FCC and EMC declarations of compliance

United States

Canada

European Countries

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.

These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a

residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own

expense.

This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio

Interference Regulations of the Canadian Department of Communications.

Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de

la Classe A prescrites dans le Règlement sur le brouillage radioélectrique edicté par le ministère des Communications du Canada.

WARNING: This is a Class A product. In a domestic environment, this product may cause radio interference in which the user may be

required to take adequate measures.

ZK840 Counting Scale User Instructions 9

2 Introduction

The ZK840 is a fully programmable indicator which, when attached to a BSQ digital

scale base, creates a highly accurate counting and weighing system. With custom

programming the indicator and its touch-screen graphic display can perform many

other functions.

The indicator, shown in Figure 2.1, requires 100 VAC - 240 VAC, 50 or 60 Hz or 9-

36VDC. The indicator has two full duplex RS232 ports, two USB host ports, Ethernet

port, one Micro SD slot, three logic level inputs with configurable functions, three

setpoint outputs and an expansion card slot for 1 of 2 option cards:

l802 Wireless card

l5V Analog scale card

Other options available are a stack light kit for visual confirmation of outputs, two

columns for mounting the indicator above the BSQ base, battery packs and scanners.

The ZK840 allows five bases to be used (one local BSQ base, two remote BSQ bases

and two analog platforms). Other base combinations are available.

See the Specification literature for a full list of specifications.

For information on the BSQ bases please refer to the manuals for the BSQ line.

Figure 2.1 shows the front panel of the ZK840 indicator. The front panel consists of the

keys and the graphic display.

Figure 2.1 ZK840 front panel

ZK840

T HE CO UN TI NG

FEATURE IS NOT LEGAL

FOR TRADE

SETUP ZERO

TARE

SAMPLE

Never press a key with anything but your finger. Damage to the overlay may result if

sharp or rough objects are used.

10 ZK840 Counting Scale User Instructions

Introduction

2.1 Front panel keys

The keys and their functions are listed below.

2.2 Annunciators

On screen you will see various annunciators. Below are the annunciators and what

they mean.

Motion - This appears when the indicator senses scale motion.

Center of Zero - This appears when the scale is in the zero window.

Scale - If multiple scales are attached and active, this annunciator shows

which scale’s information is being displayed.

W1 Weight Range 1 - For multi-range operation, this shows which weight

range the weight is in. May also be W2 or W3.

PT Appears when a Preset Tare is active.

2.3 Powering up a ZK840 indicator

The indicator is always active as long as power is received. Power must be 100-240

VAC with a frequency of 50 or 60 Hz, or 9-36 VDC.

The SAMPLE key can be used to perform custom application

functions.

Press the TARE key to perform a pushkey tare function or with zero

weight on the scale press the TARE key to enter a known tare. To

clear a tare, press and hold the TARE key.

Press the ZERO key to zero the display.

The SETUP key can be used to perform custom application

functions. It can also be used to access the password entry screen

for menu access.

Press the PRINT key to print the configured information through the

configured port. A long key press will print and clear the Count totals.

Press the SCALE key to switch the display between different

connected scale bases.

SAMPLE

TARE

ZERO

SETUP

SCL#1

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