Avlite AV-FL-DC Beilage

Version 1.0
AV-FL-DC
Universal DC Helipad Floodlight
Installation & Service Manual

AV-FL-DC
Universal DC Helipad Floodlight
Figure 1
Adjustable tilt
LED luminaire
for even & focused
light distribution
Weather resistant
enclosure
Frangible mount
Low Prole - 25cm
Custom lens optic
designed specically
for helipad operations

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3
AV-FL-DC
Universal DC Helipad Floodlight
Table of Contents
Version No. Description Date Approved
1.0 Manual Launch March 2013 A. Groell
Introduction.................................................................................................................. 4
Technology................................................................................................................... 4
AV-FL-DC Model........................................................................................................... 5
Assembly & Installation.............................................................................................. 6
Assembling the Light & Conguration of Settings ........................................................................................6
TLOF Light Arrangement ..............................................................................................................................7
LED Floodlight Unit Adjustment....................................................................................................................8
Block Diagram ............................................................................................................. 9
Avlite Light Warranty................................................................................................. 10

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4
AV-FL-DC
Universal DC Helipad Floodlight
Introduction
Congratulations! By choosing to purchase an Avlite light, you have become the
owner of one of the most advanced solar LED aviation lights in the world.
Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation
aids, and particular care has been taken to ensure your light gives years of trouble free service.
As a commitment to producing the highest quality products for our customers, Avlite has been
independently certied as complying with the requirements of ISO 9001:2008 quality management
system.
By taking a few moments to browse through this booklet, you will become familiar with the versatility of
your light, and be able to maximise its operating function.
Please remember to complete the Avlite warranty registration card accompanying your light.
Technology
Avlite Systems is a world-class solar lighting systems manufacturer with a proven
reputation for rapid, innovative, and agile technology solutions designed specically
for defense, government, civil and humanitarian aid operations in the most remote,
toughest environments.
Electronics
Avlite employs leading in-house electronic engineers in the design and development of software and
related circuitry. All individual electronic components are sourced directly by Avlite procurement staff
ensuring that only the highest quality components are used in our products.
LED Technology
All aviation lights use the latest advancements in LED (Light Emitting Diode) technology as a light
source. The major advantage of LED’s over traditional light sources is well established in that they
typically have an operational life in excess of 100,000 hours, resulting in substantial savings to
maintenance and servicing costs.
Precision Construction
Commitment to investing in the design and construction of injection-moulded parts including optic
lenses, light bases and a range of other components ensures that all Avlite products are of a
consistent and superior quality.
Optical Performance
Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies. The company has
superior in-house lens manufacturing capabilities to support outstanding optical performance.
Award-winning, Patented Technology
Several United States and Australian patent registrations are held on Avlite’s range of innovative
designs, with other regional patents pending in Canada, United Kingdom and Europe.
•Specications subject to change or variation without notice
*Subject to standard terms and conditions

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5
AV-FL-DC
Universal DC Helipad Floodlight
AV-FL-DC Model
Avlite’s universal DC oodlight has been specically designed for helipads to provide
uniform surface lighting where the TLOF and FATO lights need to be supplemented with
oodlighting. It offers a 10-30VDC, LED based solution to the ICAO touchdown and lift-
off area perimeter oodlights.
The LED optic is specically designed for helipad operations, and distributes the light
evenly across the wide helipad surface. The angle of tilt of the LED luminaire can be
easily adjusted to focus the light on the helipad to maximise illumination. The optic
hood further prevents potential glare to pilots upon approach.
Housed in a weatherproof, powder-coated aluminium enclosure to withstand the
harshest of environments ,the assembly has a low prole of less than 25cm and
mounts to frangible points.
SPECIFICATIONS•* AV-FL-DC
Light Characteristics
Light Source LED
Available colors White, other colors available on request
LED Life Expectancy (hours) >100,000
Electrical Characteristics
Current Draw (A) @ 12V: 1.7
Operating Voltage (V) 10 - 30
Circuit Protection Integrated
Temperature Range -40 to 80°C
Physical Characteristics
Body Material 7-stage powder coated aluminium
Lens Material LEXAN® Polycarbonate – UV stabilized
Mounting Frangible mount
Height (mm/inches) 250 / 9¾
Length (mm/inches) 406 / 16
Width (mm/inches) 230 / 9
Mass (kg/lbs) 5 / 11
Product Life Expectancy Up to 12 years
Environmental Factors
Humidity 0 to 100%, MIL-STD-810F
Icing 22kg per square inch
Wind Speed Up to 160kph
Certications
CE EN61000-6-3:1997. EN61000-6-1:1997
Quality Assurance ISO9001:2008
Waterproof (electronic enclosures) IP68
Intellectual Property
Trademarks AVLITE® is a registered trademark of Avlite Systems
Warranty * 3 year warranty
Options Available • 110-240VAC operation available via step-down transformer
•Specications subject to change or variation without notice
*Subject to standard terms and conditions

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6
AV-FL-DC
Universal DC Helipad Floodlight
Assembly & Installation
The installation of the AV-FL-RF-SOL Solar Aviation Light includes the following steps:-
• Unpacking
• Initial Inspection
• Assembling the light & conguration of settings
• Installing the light assembly
Tools required for assembly & installation:-
• Hammer
• 6mm Allen Key
Unpacking & Initial Inspection
Unpack all hardware and inspect for damage. If there is any damage, please contact your Avlite Ofce.
Retain original packing material for possible future use in shipping the AV-FL-DC.
Assembling the Light & Conguration of Settings
a) LED Floodlight Unit
• Setup a number1of concrete pads at equidistant points around the TLOF at ground level. The
concrete pads should have a dimension of approximately 40cm x 40cm with with sufcient depth
depending on soil conditions. NOTE: As an alternative it is possible to use rubber tiles instead of
concrete pads.
• Embed four bolts. Use the Mount Base as a placing template
• Make sure the concrete pads are dry and hard before xing the Mount Base using washers and
screw nuts. Make sure the Mount Base is levelled
• Fix the Frangible Sleeve (76mm) on top of the Mount Base using the hex socket
• Fix the LED Floodlight Unit on top of the Frangible Sleeve
• Point the LED Floodlight Unit into the desired direction2. Make sure the LED Floodlight Unit is just
below 25cm high and levelled
• Fix the light by tightening the hex sockets at the Frangible Sleeve
• Connect the LED Floodlight Unit to a DC power supply
1Number of required / planned lights
2Please refer to “TLOF Light Arrangement” section of this manual
1. Before activating the lights, the lights must be layed out on the helipad in the
location they will be installed.
2. Lights should always be installed on mounting plates or stakes.

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7
AV-FL-DC
Universal DC Helipad Floodlight
TLOF Light Arrangement
• Best TLOF area illumination can be archived by an equidistant arrangement of the LED Floodlight
Units around the Helipad.
Example of a squarish TLOF area
with 8 equidistant Flood Lights
Example of a round TLOF area
with 8 equidistant Flood Lights
pointing towards to the centre point
LEGEND
LED Floodlight Unit
Main Beam
Figure 2. Design examples of a round and square TLOF area
with 8 equidistant oodlights

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AV-FL-DC
Universal DC Helipad Floodlight
LED Floodlight Unit Adjustment
By using the tilt mechanism each individual LED Floodlight Units can be precisely adjusted. For that
the user has to use the following steps:
• Loosen the two nut screws at the back of the LED Floodlight Unit (please refer to Figure 3)
• Adjust the Light Head as required by turning the Tilt Screw Nut. A spring between the LED
Floodlight Unit and the Light Head will provide the required tension
• After the adjustment secure the tilt / position of the Light Head by tighten the Locking Screw Nut
LED Floodlight Unit
Light Head
Tilt mechanism
Tilt screw /
locking srew
Frangible Sleeve (76mm)
Pivot point
Concrete block and in-ground bolds
Recommended size: 40cm x 40cm)
Mount Base
SIDE VIEW
Ground
Tilt mechanism
Frangible Sleeve (76mm)
Concrete block and in-ground bolds
Recommended size: 40cm x 40cm)
Light head
Cable gland
Pivot point
LED Floodlight Unit
REAR VIEW
Tilt screw / Locking screw
Figure 3. Tilt mechanism

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AV-FL-DC
Universal DC Helipad Floodlight
Best practice:
For an even light distribution with minimum/no glare please use the following steps:
• Perform the adjustment at night
• Switch off all lights except one
• Go to the opposite light and check for possible glare
• Adjust the Light Head to minimize any glare as described in “LED Floodlight Unit adjustment”
section of this manual
• Switch off the adjusted LED Floodlight Unit and perform the tilt adjustment at the next LED
Floodlight Unit until all lights are adjusted as required
For details please refer to Figure 4
Beam spread
Ground
LED Floodlight Unit
LED Floodlight Unit
Opposite light
Figure 4. Beam direction
LED
Override switch
10Vdc – 30Vdc
GND
Block Diagram
Figure 5.

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AV-FL-DC
Universal DC Helipad Floodlight
Activating the Warranty
Upon purchase, the Avlite Systems warranty must be activated for recognition of future claims. To do
this you have two (2) options:
1. Postal Registration
Please complete the Avlite Systems Warranty Registration Card and return to Avlite within 30 days
of your purchase.
2. Online Registration
Please complete the Online Registration Form at; www.avlite.com
Avlite Systems will repair or replace your lantern in the event of electronic failure for a period
of up to three years from the date of purchase.
The unit must be returned to Avlite freight prepaid.
Warranty Terms
1. Avlite Systems warrants that any Avlite aviation products tted with telemetry equipment including
but not limited to AIS, GSM, GPS or RF (“Telemetry Products”) will be free from defective materials
and workmanship under normal and intended use, subject to the conditions hereinafter set forth,
for a period of twelve (12) months from the date of purchase by the original purchaser.
2. Avlite Systems warrants that any rotationally-moulded products (“Roto-Moulded Products”) and
accessory products (“Accessory Products”) will be free from defective materials and workmanship
under normal and intended use, subject to the conditions hereinafter set forth, for a period of
twelve (12) months from the date of purchase by the original purchaser.
3. Avlite Systems warrants that any Avlite aviation products other than the Telemetry Products, Roto-
Moulded Products and Accessory Products (“Avlite Products”) will be free from defective materials
and workmanship under normal and intended use, subject to the conditions hereinafter set forth,
for a period of three (3) years from the date of purchase by the original purchaser.
4. Avlite Systems will repair or replace, at Avlite’s sole discretion, any Telemetry Products, Roto-
Moulded Products, Accessory Products or Avlite Products found to be defective in material and
workmanship in the relevant warranty period so long as the Warranty Conditions (set out below)
are satised.
5. If any Telemetry Products or Avlite Products are tted with a rechargeable battery, Avlite Systems
warrants the battery will be free from defect for a period of one (1) year when used within original
manufacturer’s specications and instructions.
Warranty Conditions
This Warranty is subject to the following conditions and limitations;
1. The warranty is applicable to lanterns manufactured from 1/1/2009.
2. The warranty is void and inapplicable if:
a. the product has been used or handled other than in accordance with the instructions in the
owner’s manual and any other information or instructions provided to the customer by Avlite;
b. the product has been deliberately abused, or misused, damaged by accident or neglect or in
being transported; or
c. the defect is due to the product being repaired or tampered with by anyone other than Avlite or
authorised Avlite repair personnel.
3. The customer must give Avlite Systems notice of any defect with the product within 30 days of the
customer becoming aware of the defect.
4. Rechargeable batteries have a limited number of charge cycles and may eventually need
to be replaced. Typical battery replacement period is 3-4 years. Long term exposure to high
temperatures will shorten the battery life. Batteries used or stored in a manner inconsistent with
the manufacturer’s specications and instructions shall not be covered by this warranty.
Avlite Light Warranty V1.1
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