Axminster Professional AP25BM Bedienungsanleitung

AP25BM

Bench Morticer

AT: 25/03/2021

BOOK REF : 106517

Code 107638

Original Instructions

Code 105646 Door Mortice Kit

Code 105645 AP25BM Morticer Stand

INDEX OF CONTENTS

Cert No: 2310

Axminster Tool Centre Ltd

Axminster Devon

EX13 5PH UK

axminstertools.com

Type Morticer

Model AP25BM and conforms to the machinery example for which the

EC Type-Examination Certiﬁcate No RA/2017/A0001C

has been issued by Yeon Chuan Machinery Co., Ltd

at: 50-2, Lane 108,Yongfeng RD.,Taiping Dist.,Taichung City,Taiwan 411.

and complies with the relevant essential health and safety requirements.

2006/42/EC

EN ISO 12100

EN 60204-1:2006/AC:2010

declares that the machinery described:-

This machine complies with the following directives:

EU Declaration of Conformity

Signed

Andrew Parkhouse

Operations Director Date: 18/10/2017

The symbols below advise the correct safety procedures when using this machine.

Fully read manual

and safety instructions

before use

Eye protection

should be worn

Ear protection

should be worn

HAZARD

Dust mask

should be worn

EU DECLARATION OF CONFORMITY

EU Declaration of Conformity 02

What’s Included 03

Optional Accessories 04

General Safety Instructions for 230V Machines 05

Speciﬁc Safety Instruction for Morticers 05

Speciﬁcation 05

Assembly 06-07-08

Illustration and Parts Description 09-10-11

Setting Up the Morticer 12-13-14-15-16

Accessories 17-18-19

Maintenance 19-20-21

Troubleshooting 22

Exploded Diagrams/Lists 23-24-25-26

Wiring Diagram 27

WHAT’S INCLUDED

Quantity Item Part Model Number

AP25BM

1 Bench Morticer A

1 Operating Wheel

1 Operating Lever B

Accessories

2 Bush Adaptors 13/16" and 3/4" C

1 17-19, 12-14 and 11-13mm Spanners D

1 Spindle Nut Spanner

1 Screwdriver E

1 Hex Key F

1 Chuck Key G

1 Lift & Shift Clamping Handle H

1 Chuck Extension I

1 Instruction Manual

F G I

OPTIONAL ACCESSORIES

Code: 105645 Stand Assembly

4 Leg Brackets J

2 Long Upper Support Struts K

2 Short Upper Support Struts L

2 Long Lower Support Struts M

2 Short Lower Support Struts N

4 M8 Hex Bolts Washers & Nuts O

4 Threaded Rubber Feet P

1 Bag of Fixings Q

Code: 105646 Door Mortice Kit

P Q

GENERAL SAFETY INSTRUCTIONS FOR 230V MACHINES

The following will enable you to observe good working

practices, keep yourself and fellow workers safe and maintain

your tools and equipment in good working order.

WARNING!! KEEP TOOLS AND EQUIPMENT

OUT OF REACH OF YOUNG CHILDREN

Mains Powered Tools

• Tools are supplied with an attached 13 Amp plug.

• Inspect the cable and plug to ensure that neither are

damaged. Repair if necessary by a suitably qualiﬁed person.

• Do not use when or where it is liable to get wet.

Workplace

• Do not use 230V a.c. powered tools anywhere

within a site area that is ﬂooded.

• Keep machine clean.

• Leave machine unplugged until work is about to commence.

• Always disconnect by pulling on the plug body and not the

cable.

•Carry out a ﬁnal check e.g. check the cutting tool

is securely tightened in the machine and the correct

speed and function set.

•Ensure you are comfortable before you start work,

balanced, not reaching etc.

•Wear appropriate safety clothing, goggles, gloves,

masks etc.Wear ear defenders at all times.

•If you have long hair wear a hair net or helmet to prevent it

being caught up in the rotating parts of the machine.

•Consideration should be given to the removal of rings and

wristwatches.

•Consideration should also be given to non-slip footwear etc.

•If another person is to use the machine, ensure they are

suitably qualiﬁed to use it.

•Do not use the machine if you are tired or distracted

•Do not use this machine within the designated safety areas

of ﬂammable liquid stores or in areas where there may be

volatile gases.

•Check cutters are correct type and size, are undamaged

and are kept clean and sharp, this will maintain their

operating performance and lessen the loading on the

machine.

•OBSERVE…. make sure you know what is happening

around you and USE YOUR COMMON SENSE.

KEEP WORK AREA AS UNCLUTTERED AS IS

PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD

CHILDREN BE ALLOWED IN WORK AREAS.

SPECIFIC SAFETY INSTRUCTION FOR MORTICERS

• Ensure that the morticer is ﬁrmly ﬁxed to its base as the force

exerted through the operating handle could be enough to over

balance the machine.

• Ensure that the operating handle is returned to the

upright position after cutting a mortice.

• Mortice chisels have very sharp ends, handle them with

great care.

• Make sure that the timber is held ﬁrmly down against the

table, either with the vice or the hold down clamps. This

prevents the possibility of the timber being pulled upwards

as the mortice chisel is withdrawn from the hole.

Code 107638

Model AP25BM

Rating Professional

Power 750W 230V 50Hz 1Phase

Chisel Stroke 125mm

Centre of Chisel to Back Fence 110mm

Max Height of Timber with 12.7mm Chisel and Bit 190mm

Max Chisel Size Softwood 25mm

Max Chisel Size Hardwood 19 mm

Overall L x W x H 460mm x 515mm x 1,000mm

Weight 85kg

SPECIFICATION

ASSEMBLY

Remove the morticer and parts from the shipping

cartons. Report any shortages or damage to Axminster Tool

Centre Customer Services Department. (03332 406406)

HAVING UNPACKED YOUR ACCESSORIES PLEASE

DISPOSE OF ANY UNWANTED PACKAGING

PROPERLY.THE POLYTHENE AND CARD IS

RECYCLABLE.

The machine and its accessories will arrive coated with heavy

corrosion preventative grease and greased wax paper. These

may need to be cleaned from the machine, its component

and accessories prior to it being set up. Use degreaser to

remove the barrier grease.

WEAR GLOVES AND EYE PROTECTION

WHILE CLEANING THE MACHINE!

Read the manual thoroughly, familiarising yourself with the

correct safety, operating and maintenance procedures before

proceeding further.

Mounting the Morticer to a Workbench

Lower the morticer assembly onto the workbench and

position the machine so there is sufﬁcient space all round.

Use a pencil and mark the position of the mounting holes to

the base casting. Drill the holes in the workbench and secure

the morticer using four M8 bolts/washers.

NOTE: Mount the morticer near the edge of the bench to

allow sufﬁcient clearence when using the optional ‘Door

Mortice Kit code 105645’. Consider purchasing the optional

stand, code 105645.

WARNING! YOU WILL REQUIRE

ASSISTANCE TO LIFT THE MORTICER OR

USE A HOIST OR ENGINE CRANE BEFORE

ATTEMPTING TO MOVE THIS MACHINE!

Base casting

Workbench

Mounting hole

Optional Stand Assembly

Code 105645

ASSEMBLY

Mounting the Morticer to the Stand

Locate the four M8 Hex bolts/washers (O). Lift the morticer (A)

onto the stand, line up the four pre-drilled holes to the base of

the morticer with the holes to the corners of the stand

assembly. Place a larger washer over the thread Hex bolts, insert

the bolts down through the holes in the morticer’s base. Place

the remaining washers over the threaded bolts and secure in

place with the four nuts, see ﬁg 01-02-03.

Fig 01-02-03

Operating Lever

1. Locate the operating lever (B). Loosen the grub scew on the

lever coupling, insert the bar into machined hole and re-tighten

the screw. Remove the Hex screw washer and spring from the

rack and pinion assembly, see ﬁgs 05-06-07.

Fig 05-06-07

Fig 04

Rack and Pinion assembly

Hex key

Hex screw washer

Spring

Continues over...

Lever coupling

Lever bar

Grub screw

ASSEMBLY

IMPORTANT NOTE:THE HEAD STOCK ASSEMBLY

HAS BEEN LOWERED FOR SHIPPING AND NEEDS TO

BE RAISED TO ITS HIGHEST POSITION.TO DO THIS

INSERT THE LEVER COUPLING OVER THE PINION

ASSEMBLY UNTIL THE TEETH MESH THEN RAISE THE

HEAD STOCK.

2. Re-position the lever (B) coupling over the rack and pinion

assembly so that the lever is in the upright position and the

teeth are meshed together, see ﬁg 08-09.

Fig 08-09

3. Push the lever coupling face up against the support column

and replace the spring and Hex screw washer. Re-tighten using

the Hex key, NOTE: DO NOT OVERTIGHTEN , see ﬁg 10-11.

Fig 10-11

Chuck Compartment

Open the chuck access door by removing the screw and placing

it safely aside. Remove the transport packaging and wipe the

chuck over with a cloth. Close the access door and replace the

screw, see ﬁg 13-14.

Fig 13-14

Chuck access door Screw

Teeth

4. Locate the operating wheel (A),

undo the grub screw and slide

the wheel onto the drive shaft

re-tighten the screw, see ﬁg 12.

Fig 12

Grub screw

Shaft

ILLUSTRATION AND PARTS DESCRIPTION

Lever coupling

Chuck key

Head stock

support column

Operating lever

Transverse gib strip adjusting

screws and locking nuts

Table operating wheel

Depth setting bar clamping handle

Depth setting bar

Chisel mounting ﬂange

Chisel lift & shift

clamping handle

Depth stop ring collar

Table

Cast iron base

Motor

NVR switch with

emergency stop

shroud

Table clamp

Clamp wheel

Chuck access door

AT25BM Morticer

with optional stand

ILLUSTRATION AND PARTS DESCRIPTION

1.5-13mm Chuck Bush adaptor Mortice chisel clamping handle

Clamping handle (A)

Depth setting scale bar (B)

Depth stop ring collar (C) Depth stop plate (D)

NVR Emergency stop shroud NVR ON/OFF switch Chuck key storage clip

BC D

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