Azbil VY63 Series Bedienungsanleitung

AB-6385

Motorized Two-Way Ball Valve

with Screwed-End Connection

General

Model VY6300A/VY6300B is a series of motorized two

way ball valve with screwed-end connection.

Models VY6300A and VY6300B provide two-position con-

trol of chilled/hot water.

The ball valves with little pressure loss are suitable for

open/close operation.

Features

Actuator (electrically motorized) provides smooth

open/close operation so that water hammer is prevented

when the valve is closed.

Valve is manually opened and closed by simply moving

the lever or using the a wrench.

Output signal (voltage contact) for pilot lamp allows

remote monitoring of Model VY6300.

Valve position is easily visible by checking the positon

indicator located on the bottom or the bilateral sides of

the actuator.

Dust-proof and splash-proof enclosure complies with IEC IP54.

(IEC: International Electrotechnical Commission)

Model Numbers

Base

model

No.

Actuator/Valve Actuator Valve

Description

Control

signal

Rating/

Material Power Nominal

size/Cv

VY63 Motorized two-way ball valve with screwed connection

0 SPST

2 MPa / Bronze casting (JIS CAC406)

(JIS: Japanese Industrial Standards)

A 100 V AC

B 200 V AC



11 DN15 / 13 in Cv value

21 DN20 / 33 in Cv value

22 DN25 / 56 in Cv value

31 DN32 / 86 in Cv value

41 DN40 / 130 in Cv value

51 DN50 / 130 in Cv value

Specifications/Instructions

AB-6385

Safety Instructions

Please read instructions carefully and use the product as specified in this manual. Be sure to keep this manual near by for ready

reference.

Restrictions

This product is targeted for general air conditioning. Do not use this product in a situation where human life might be

affected. Also, do not install this product in an atmosphere containing explosive gas or flammable gas.

If this product is used in a clean room or a place where particularly high reliability or control accuracy is required, please

contact our sales representative. Azbil Corporation will not bear any responsibility for the results produced by the opera-

tors.

Warnings and Cautions

WARNING Alerts users that improper handling might cause death or serious injury.

CAUTION Alerts users that improper handling might cause minor injury or material loss.

Signs

Alerts users possible hazardous conditions caused by erroneous operation or erroneous use. The symbol inside

indicates the specific type of danger. (For example, the sign on the left warns of the risk of electric shock.)

Notifies users that specific actions are prohibited to prevent possible danger. The symbol inside graphically

indicates the prohibited action. (For example, the sign on the left notifies that disassembly is prohibited.)

Instructs users to carry out a specific obligatory action to prevent possible danger. The symbol inside 

graphically indicates the actual action to be carried out. (For example, the sign on the left indicates general in-

structions.)

WARNING

Before wiring or maintenance, be sure to turn off the power to this product. Failure to do might cause electric

shock or device failure.

Be sure to ground this product with ground resistance of less than 100 Ω. Improper grounding might cause

electric shock or malfunction.

After wiring or engineering work, be sure to reattach the terminal cover to the original position. Failure to do so

might cause electric shock

CAUTION (1/2)

Install and use this product under the operating conditions requirement (temperature, humidity, power, vibration,

shock, mounting direction, atmospheric condition, etc.) as listed in the specifications. Failure to do so might

cause fire or device failure.

Keep the products in package for storage. Failure to do so might damage or stain the products.

Do not allow any shock on this product. Doing so might damage the product.

Installation and wiring must be performed by qualified personnel in accordance with all applicable safety

standards.

Do not install this product nearby a steam coil or a hot-water coil. High temperature radiation might cause

malfunction of its actuator.

Do not use the product in an atmosphere corrosive to the actuator, valve, and their components. Doing so might

damage the product.

AB-6385

CAUTION (2/2)

Install this product in the proper position as specified in this manual. Excessively tight connection or improper

installation position might damage the product. Failure to do so might damage the valve body.

Do not excessively screw the valve into a pipe. Doing so might damage or deform the inside of the valve causing

leakage and malfunction.

Install this product so that no foreign objects remains inside the pipes. Be sure to provide a strainer (with 40 or

more meshes) on the inflow side of the piping. Flush the piping to remove the foreign objects after installation.

Foreign objects inside the piping might damage the product.

After installation, make sure no fluid leaks from the valve-pipe connections. Incorrect installation might cause

fluid leakage.

When the actuator is removed and mounted again, make sure that the lock lever is firmly closed (locked). The

actuator might drop and cause injury.

Do not put load or weight on the actuator of this product. Doing so might damage the product.

All wiring must comply with applicable codes and ordinances.

Provide a cutoff device such as a circuit breaker for the power to this product.

Provide a circuit protector (e.g., a fuse, cut-off device) for the control panel to ensure your safety.

Use crimp terminals with insulation for connections to the product terminals. Failure to do so might cause short

circuit leading to fire or device failure.

Firmly tighten the terminal screws. Insufficient tightening of the terminal screws might cause fire or overheating.

Do not allow the fluid to freeze. Doing so might damage the valve body and cause fluid leakage.

Do not touch the moving parts of this product. Doing so might cause injury.

Do not carelessly touch the product since temperature of some parts in the actuator goes high. Doing so you

might get burned.

Do not carelessly touch this product when being used to control hot water. The product temperature goes high,

and you might get burned.

Do not disassemble this product. Doing so might cause device failure.

Dispose of this product as industrial waste in accordance with your local regulations. Do not reuse all or part of

this product.

IMPORTANT

In order to prevent damages by freezing while it is not used in winter, fully open the valve to drain water out of the pipes,

and then open and close the valve once. Failure to do so, the water in the valve might freeze and expand to damage the

valve.

AB-6385

Specifications

Item Specification

Model Motorized two-way ball valve with screwed-end connection

Power supply 100 V AC 10 % / 200 V AC 10 %, 50 Hz / 60 Hz

Power consumption 10 W (10 VA)

Operating time (for open to close or

close to open operation)

15 3 seconds for 50 Hz / 13 3 seconds for 60 Hz

Applicable fluid Water, air, or brine

Size, Cv, max. pressure drop Nominal size Cv Max. pressure drop

(close-off rating)

Port type

DN15 13 1.0 Mpa Full

DN20 33 1.0 MPa Full

DN25 56 1.0 MPa Full

DN32 86 1.0 MPa Full

DN40 130 1.0 MPa Full

DN50 130 1.0 MPa Reduced

Materials Valve Body: Bronze casting (equivalent to JIS CAC406)

Stem: Stainless steel (equivalent to JIS SUS304)

Ball: Stainless steel (equivalent to JIS SCS13)

(JIS: Japanese Industrial Standards)

Seat ring: PTFE (polytetrafluoroethylene)

O ring: NBR (nitrile-butadiene rubber)

Actuator Actuator for DN15 to DN25

Case: PC (polycarbonate) resin

Cover: PC (polycarbonate) resin

Yoke: PPS (polyphenylene sulfide) resin

Actuator for DN32 to DN50

Case: Aluminium die cast

Cover: PC resin

Yoke: SPCC (cold rolled steel plate)

Allowable fluid temperature -5 C to 80 C Do not allow the fluid to freeze.

Allowable operating pressure Max. 2.0 MPa

Flow direction None specified.

Seat leakage No leakage under 0.6 MPa air pressure for factory inspection

Environmental conditions Rated operating conditions Transport storage conditions

(in packed state)

Temperature -20 C to 50C -20

C to 70 C

Humidity 5 %RH to 95 %RH 5 %RH to 95 %RH

Vibration

Enclosure rating Equivalent to IEC (International Electrotechnical Commission) IP 54:

Dust-proof and splash-proof

Analog output of fully-open and

fully-closed signals (for pilot lamp)

Max. 100 V AC, 1 A AC for Model VY6300A / Max. 200 V AC, 1 A AC for Model VY6300B

AB-6385

Dimensions

Figure 1. Dimensions of Models VY6300X0011, VY6300X0021, VY6300X0022 (mm)

Nominal size

(DN) L (mm) L1 (mm) La (mm) La1 (mm) H (mm) H1 (mm) B (mm) D (mm) h (mm) Pipe

thread* Weight (kg)

15 82 39 120 51.5 141.9 50.9 78 27 26.9 Rc 1/2 1.2

20 82 39 120 51.5 145.5 54.5 78 33 30.5 Rc 3/4 1.3

25 92 46 120 51.5 149.5 58.5 78 41 29.5 Rc 1 1.6

Figure 2. Dimensions of Models VY6300X0031, VY6300X0041, VY6300X0051 (mm)

Nominal size

(DN) L (mm) L1 (mm) La (mm) La1 (mm) H (mm) H1 (mm) B (mm) D (mm) h (mm) Pipe

thread* Weight (kg)

32 106 53 140 70 212.5 74.5 165 50 40 Rc 11/43.6

40 122 61 140 70 218.5 80.5 165 56 40.5 Rc 11/24.4

50 142 71 140 70 218.5 80.5 165 69 40.5 Rc 2 4.9

Note: Pipe thread complies with ISO (International Organization of Standardization) 7-1.

AB-6385

Parts Identification

Figure 3. Parts identification

(of Model VY6300X0011/VY6300X0021/VY6300X0022)

Figure 4. Parts identification

(of Model VY6300X0031, VY6300X0041, VY6300X0051)

Precautions for Installation

Environment

Select a location where maintenance, inspection, and

manual open/close operation are easily performed. Be

sure to leave enough clearances around the Model

VY6300 for maintenance, inspection, and manual

open/close operation as shown in Figs. 1 and 2.

CAUTION

Although the Model VY6300 can be used in

high humidity environments (max. 95 %RH),

do not immerse it in water.

Although the Model VY6300 can be used

outdoors, be sure to attach the outdoor cover*

so as not to expose the actuator to direct

sunlight.

If the Model VY6300 is installed in a ceiling,

provide an access hole on the ceiling (within

50 cm radius). And, set a drain pan under the

valve.

Note: To order outdoor cover, separate order is required.

Part No. 83165967-001 for DN15 to DN25

Part No. DY3001A1007 for DN32 to DN50

Installation position

Model VY6300 can be mounted onto vertical pipes as

well as to horizontal pipes.

Model VY6300 can be mounted in any position from

upright to sideways. The valve should be installed with

its actuator vertically positioned above the valve.

When Model VY6300 is installed outdoors, it must be

installed in upright position.

Figure 5. Valve and actuator mounting position

Piping

1. When connecting the valve to pipes, hold the valve body

(hexagonal part) with a tool such as a wrench, and

screw the pipe into the valve. (See Fig. 6) Do not apply

excessive torque to the pipe. Refer to Table 1 for the

recommended torque.

Figure 6. Connecting the valve to a pipe

Table 1. Recommended torque for screwing a pipe

Valve size (DN) 15 20 25 32 40 50

Torque (Nm) 40 60 100 120 150 200

2 Do not allow any foreign substance (e.g. metal chips for

cutting/threading pipes, etc.) to go inside the valve and

the pipes.

3. Install bypass pipes and stop valves on the inflow,

outflow sides of the valve.

Improper

mounting

Proper mounting:

Upright

Proper mounting:

Sideways

(

for indoor use onl

To r q u e

Stem

O rings

Seat rings

Valve bodies

O rings

Gasket

Ball

Valve body

Cases

Yokes

Thrust rings

Covers

Stem

Gasket

Valve body

Gland

Ball

AB-6385

Heat Insulation

Do not apply heat insulation to the actuator or to the yoke.

Apply heat insulation only to the area boxed with dotted lines

shown in Fig. 7 if necessary.

Figure 7. Heat insulation

Actuator

Model VY6300 features a single unit construction with the

actuator and valve combined together. Do not separate to

combine with another valve/actuator.

Position for shipment

The actuator shaft is positioned at ‘O’ (in fully open position)

for shipment. (See Figs. 8 and 9.)

Figure 8. Fully open position

of Model VY6300X0011/VY6300X0021/VY6300X0022

Figure 9. Fully open position

of Model VY6300X0031/VY6300X0041/6300X0051

Manually Opening/Closing the Valve:

Model VY6300X0011/VY6300X0021/VY6300X0022

CAUTION

To manually open or close the valve, be sure

to disconnect from the power supply

(100 V AC/200 V AC). If the valve is manually

opened or closed with the power applied, the

actuator may be damaged.

To prevent your finger from being pinched

and injured, do not put your fingers between

the main unit and the indicator/manual lever,

especially on the area with attached.

Be sure to disconnect the power supply before manually

opening/closing the valve (DN15, DN20, or DN25 size).

Adjust the indicator/manual lever with the lever release but-

ton (as shown in Fig. 10) pushed in. Do not use any tool to

adjust the indicator/manual lever.

Figure 10. Manual open/close operation

for Model VY6300X0011/VY6300X0021/VY6300X0022

Model VY6300X0011/VY6300X0021/VY6300X0022

CAUTION

To manually open or close the valve, be sure

to disconnect from the power supply (100 V

AC/200 V AC). If the valve is manually

opened or closed with the power applied, the

actuator may be damaged

Never rotate the joint out of “0” to “100” range

of the scale.

Be sure to disconnect the power supply before manually

opening/closing the valve (DN32, DN40, or DN50 size). As

shown in Fig. 11, hold the joint with a tool such as a hexag-

onal wrench, and turn the joint slowly toward the position to

set up.

Figure 11. Manual open/close operation

for Model VY6300X0031/VY6300X0041/6300X0051

Indicator/manual lever

S O

Indicator

Indicator/

manual lever

Gear release

button

Lock lever

(Do not release.)

Joint

Rotate.

DN15 to DN25 valves DN32 to DN50 valves

AB-6385

Changing the Actuator Connection Position

For Models VY6300X0011, VY6300X0021, VY6300X0022

(DN15 to DN25 valves):

The following is the procedure for changing the position of

the actuator mounted onto the valve.

IMPORTANT:

The actuator can be horizontally rotated every

90 degrees to fit into the valve (4 mounting

positions). Make sure the positions of the

actuator and of the valve are as follows. (see Fig.

10.)

- Actuator: The indicator/manual lever points

at ‘O’ (fully open).

- Valve: The arrow on the top of the valve

stem points at ‘O’ (fully open).

The hole on the side of the valve stem faces the

direction to which the raised part of the mounting

flange points. (See the procedure 4).)

Be sure not to mix up the combination of valve,

yoke and actuator with other combinations.

1)Move the indicator/manual lever to ‘O’ with the lever

release button pushed in.

2)Move the lock lever to the right-end.

Mount the actuator onto the valve. 4 mounting positions are

available: To combine with the valve, the actuator can be

horizontally turned every 90 degrees based on the factory

preset position.

3)Make sure that the arrow on the top of the valve stem

points at ‘O’ and that the hole on the side of the stem faces

the direction to which the raised part of the mounting flange

points.

4)Make sure that the indicator/manual lever of the actuator is

positioned at ‘O’.

5)When mounting, place the actuator on the valve mounting

flange so that the 4 projecting points on the bottom of the

actuator fit into the 4 holes on the valve mounting flange.

6)After mounting the actuator onto the vavle, move the lock

lever to the left-end (marked with the marker).

Hole on the stem

Raised part of

the mounting

flange

Lock position

marker

Lock position

Push.

Move.

Release position

AB-6385

For Models VY6300X0031, VY6300X0041, VY6300X0051

(DN32 to DN50 valves):

The following is the procedure for changing the position of

the actuator mounted onto the valve.

IMPORTANT:

The actuator can be horizontally rotated every

90 degrees to fit into the valve (4 mounting

positions). Make sure the positions of the

actuator and of the valve are as follows. (see Fig.

10.)

- Actuator: The indicator/manual lever points

at ‘O’ (fully open).

- Valve: The arrow on the top of the valve

stem points at ‘O’ (fully open).

The hole on the side of the valve stem faces the

direction to which the raised part of the mounting

flange points. (See the procedure 4).)

Be sure not to mix up the combination of valve,

yoke and actuator with other combinations.

1)Change the actuator mounting position only when the

actuator is in fully open position.

2)Remove the screws connecting the actuator and the yoke.

Lift the actuator and detach it from the yoke. (Make sure

that the hole on the side of the valve stem faces the

direction to which the raised part of the mounting flange

points.) <Step 1>

3)Remove the screws connecting the yoke and the valve

body. <Step 2>

4)Change the direction of the yoke to the desired direction.

The actuator and the yoke can be horizontally rotated

every 90 degrees to fit into the valve mounting position

(0/90/180/270from the factory preset position). <Step

5)A thermal insulation sheet is inserted between the yoke

and the valve. If the mounting position is changed, be sure

to reinsert the thermal insulation sheet to fit into position (1

sheet between valve body and yoke).

6)Before attaching the yoke to the valve with screws, check

that the actuator engages correctly with the stem. (Check

that the actuator position indicator is in fully open position.)

7)Mount the actuator to the yoke, with the direction changed.

Reposition actuator and

remount on yoke.

Reposition yoke and

remount on valve.

Lift off the actuator.

Step 1

Detach yoke from valve.

Step 2

Step 3

Step 4

<Step 2> Hole on the stem

Yoke

Thermal insulation sheet

Raised part of

the mounting

flange

AB-6385

Wiring

Wiring precautions

For 0.75 mm2or larger multiconductor cable, use a seal

connector (cable gland) requiring separate order. (Refer to

Table 2.) For 1.25 mm2or larger insulated wires, use the

conduit set (Part No. 83157240-004).

If Model VY6300 is used outdoors, be sure to waterproof the

cable (with conduits, flexible tubes, or water-proof plica

tubes) and the wiring port (with a seal connector).

Fig. 12 shows an example of the internal and external wiring

connections.

Figure 12. Internal and external wiring connections

CAUTION

Always disconnect the power source and

product power supply before performing any

wiring to prevent electrical shock or equip-

ment damage.

Do not apply any voltage other than the

specified (100 V AC/200 V AC). Motor and

printed circuit board (PCB) may burn out.

Make sure that the cover is always closed

except during wiring work.

Wiring must be performed by qualified per-

sonnel in accordance with all applicable

safety standards.

Never apply 100 V AC/200 V AC voltage to

the terminal 4 (ground terminal).

Be sure to remove all the metal chips, made

by cutting out a knockout hole, inside the

actuator.

For splash-proof enclosure...

Be sure to completely close the terminal cover and the top

cover.

Waterproof the wiring port.

Provide a seal connector (cable gland) specified in the

following (Table 2) with the wiring port .

Table 2. Part numbers of the water-proof connectors

Cable outer

diameter (mm)

Seal connector part numbers

DN15-DN25 valves

(

Without lock nut

)

DN32-DN50 valves

(

With lock nut

)

6 to 8 83104346-012 83104346-002

7 to 9 83104346-013 83104346-003

9 to 11 83104346-014 83104346-004

11 to 13 83104346-015 83104346-005

13 to 14.5 83104098-004 (without lock nut)*

Note: Be sure to separately provide a lock nut.

Waterproof the conduit.

Provide a water-proof plica tube or the like as a conduit.

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