Azbil C35 Bedienungsanleitung

Thank you for purchasing an Azbil

Corporation product.

This manual contains information for

ensuring the correct use of this product.

It also provides necessary information

for installation, maintenance, and

troubleshooting.

This manual should be read by those

who design and maintain equipment

that uses this product. Be sure to keep

this manual nearby for handy reference.

No. CP-SP-1150E

Single Loop Controller

Model C35/36

User’s Manual

for

Installation & Configuration

(Not for use in Japan)

NOTICE

Be sure that the user receives this manual before the product is used.

Copying or duplicating this user’s manual in part or in whole is forbidden.

The information and specifications in this manual are subject to change

without notice.

Considerable effort has been made to ensure that this manual is free from

inaccuracies and omissions. If you should find an error or omission, please

contact the azbil Group.

In no event is Azbil Corporation liable to anyone for any indirect, special or

consequential damages as a result of using this product.

Modbus™ is a trademark and the property of Schneider Electric SE, its subsidiaries

and affiliated companies.

The quick reference guide on pages D-1 to D-8 summarizes key operations, parameters,

and settings, and gives concrete operation examples using illustrations. Try looking at these

pages first, and then read the main text for details.

A separate color version of the quick guide printed on dirt-resistant paper is available for

convenient use on the work site (document No. CP-SP-1203E). Contact the azbil Group or a

distributor for details.

Getting Up to Speed with model C35/36

To reduce the risk of an electric shock that could cause personal injury,

follow all safety notices in this document.

This symbol warns the user of a potential shock hazard where hazardous

live voltages may be accessible.

If the equipment is used in a manner not specified by the manufacturer, the protection provided by the

equipment must be impaired.

Do not replace any component (or part) not explicitly specified as replaceable by your supplier.

All wiring must be in accordance with local norms and carried out by authorized and experienced personnel.

A switch in the main supply is required near the equipment.

Main power supply wiring requires a (T) 0.5 A, 250 V fuse(s) (IEC 127).

 EQUIPMENT RATINGS

Supply voltages: 100 to 240 V AC (operating power supply voltage 85 to 264 V AC)

Frequency: 50/60 Hz

Power consumption: 12 VA max.

 EQUIPMENT CONDITIONS

Do not operate the instrument in the presence of flammable liquids or vapors.

Operation of any electrical instrument in such an environment constitutes a safety hazard.

Temperature: 0 to 50 °C

Humidity: 10 to 90 %RH (non-condensing)

Vibration: 2 m/s

(10 to 60 Hz)

Over-voltage category: Category II (IEC60364-4-443, EN60664-1)

Pollution degree: 2

Installation location: Indoors

Altitude: 2000 m or less

 EQUIPMENT INSTALLATION

The controller must be mounted into a panel to limit operator access to the rear terminal.

Specifications of common mode voltage: The common mode voltages of all I/O except for main

supply and relay outputs are less than 30 Vrms, 42.4 V peak and 60 V DC.

 STANDARDS COMPLIANCE

EN61010-1,

EN61326-1 (For use in industrial locations)

During EMC testing, the reading or output may fluctuate by ±10 %FS.

Safety Requirements

Conventions Used in This Manual

The safety precautions explained in the following section aim to prevent injury to the operator and others, and to

prevent property damage.

WARNING Warnings are indicated when mishandling this product

might result in death or serious injury.

CAUTION Cautions are indicated when mishandling this product

might result in minor injury to the user, or only physical

damage to the product.

In describing the product, this manual uses the icons and conventions listed below.

Use caution when handling the product.

The indicated action is prohibited.

Be sure to follow the indicated instructions.

Handling Precautions:

Handling Precautions indicate items that the user should pay attention to when handling

this device.

: This indicates the item or page that the user is requested to refer to.

Note: Notes indicate information that might benefit the user.

(1) (2) (3): The numbers within parenthesis indicate steps in a sequence or parts in an explanation.

[para], [mode]

etc.:

These indicate keys on the keyboard of this unit, and messages and menus that appear on

the personal computer screen.

: Indicates the result of an operation or the status after the operation.

iii

 Numeric value and character display on LED

Numeric values The 7-segment LED expresses numeric values as follows:

0 1 2 3 4

5 6 7 8 9

Alphabetical characters The 7-segment LED expresses alphabetical characters shown below.

There are some alphabetical characters, which are not displayed on the LED.

A B C D E

abcde

F G H I J

f g h i j

K L M N O

k l m n o

P Q R S T

p q r s t

U V Y Z –

u v y z

Handling Precautions

As shown above, numeric value“2” and alphabetic character “Z” are shown

in the same manner.

Accordingly, numeric value “5” and alphabetic character “S”, as well as

numeric value “9” and alphabetic character “Q” are also shown in the same

manner.

Safety Precautions

WARNING

Do not use this device in an environment with conductive pollution, or with dry non-

conductive pollution which can become conductive due to condensation, etc.

Otherwise, problems such as tracking phenomena may damage parts, resulting in fire.

When wiring the power for this device, be sure to mount a shutoff switch for the main power

to this unit within reach of the operator.

In addition, when wiring the power for AC power models, install a time-lag (T) fuse (rated

current 0.5 A, rated voltage 250 V) as specified by IEC 127.

Otherwise, tracking phenomena or parts failure due to other factors may cause fire.

Do not disassemble this device.

Doing so might cause electric shock or faulty operation.

Before removing, mounting, or wiring this device, be sure to turn off the power to the device

and all connected devices. Failure to do so might cause electric shock.

Do not touch electrically charged parts such as the power terminals.

Doing so might cause electric shock.

CAUTION

Use this device within the operating ranges recommended in the specifications (temperature,

humidity, voltage, vibration, shock, mounting direction, atmosphere, etc.).

Do not block ventilation holes.

Doing so might cause fire or faulty operation.

Wire this device properly according to predetermined standards.

Also wire the device using specified power leads according to recognized installation

methods.

Failure to do so might cause electric shock, fire or faulty operation.

Do not allow lead clippings, chips or water to enter the controller case.

Doing so might cause fire or faulty operation.

Firmly tighten the terminal screws with the specified torque as listed in the specifications.

Insufficient tightening of terminal screws might cause electric shock or fire.

Do not use unused/spare terminals on this device as relay terminals.

Doing so might cause electric shock, fire, or faulty operation.

We recommend attaching the terminal cover (sold separately) after wiring this device.

Failure to do so might cause electric shock, fire, or faulty operation.

Use the relays within the recommended life.

Failure to do so might cause fire or faulty operation.

If there is a risk of a power surge caused by lightning, use a surge absorber (surge protector)

to prevent fire or device failure.

Do not make incorrect connections. If the cables are connected incorrectly, this might cause

the unit to malfunction.

CAUTION

The controller requires 6 seconds to stabilize after power ON. Great care should be taken

when the relay output from the controller is used as interlock signals.

The part between the control output 1 and control output 2 is not isolated. When necessary,

use an appropriate isolator.

Do not connect multiple loader cables to multiple units from one personal computer. The

current coming from other circuits might cause the PV value indication error to occur.

Do not connect any terminating resistor in the communication path when performing the

RS-485 wiring.

Doing so might cause the communication to fail.

Do not operate the key with a pencil or sharp-tipped object.

Doing so might cause faulty operation.

Four manuals are available for Model C35/36 Single Loop Controller (hereafter referred to as“this unit”).

Read appropriate manuals according to your requirements. If you do not have your required manual, contact the

azbil Group or its dealer.

Additionally, you can download necessary manuals from “http://www.azbil.com”.

Single Loop Controller Model C35/36 User’s Manual for

Installation & Configuration

Manual No. CP-SP-1150E

This manual.

The manual describes the hardware and all functions of this unit. Personnel in charge

of design, manufacture, operation, and/or maintenance of a system using this unit

and those in charge of communication software of a system using the communication

functions of this unit must thoroughly read this manual. This manual also describes

the installation, wiring, connections for communication, all functions and settings of

this unit, operating procedures, communication with host station, such as personal

computer, communication addresses, troubleshooting, and detailed specifications.

Single Loop Controller Model C35/36 User’s Manual for Installation

Manual No. CP-UM-5289JE

This manual is supplied with the product. Personnel in charge of design and/or

manufacture of a system using this unit must thoroughly read this manual. This

manual describes the safety precautions, installation, wiring, list of parameters,

and primary specifications. For further information about operation, refer to

another manual, Installation & Configuration.

User’s Manual for Smart Loader Package Model SLP-C35 for

Single Loop Controller Model C15/25/26/35/36 Manual No. CP-UM-5290E

This manual is supplied with the Smart Loader Package. The manual describes

the software used to make various settings for C15/25/26/35/36 using a

personal computer. Personnel in charge of design or setting of a system using

C15/25/26/35/36 must thoroughly read this manual. The manual describes

installation of the software into a personal computer, operation of the personal

computer, various functions, and setup procedures.

CP-UM-XXXXE

XXXXXXX Quick Reference Guide

Quick Reference Guide for Model C35/36

Manual No. CP-UM-1203E

For those using this device for the first time or for operators on the work site,

this guide serves as a reference when setting or modifying parameters. Key

operations, menu flowcharts and parameter settings are presented with color

illustrations.

The Role of This Manual

vii

Organization of This User’s Manual

This manual is organized as follows.

Chapter 1. OVERVIEW

This chapter describes the applications, features, model selection guide, and part

names and functions of this unit. Since the part names described in this chapter are

used in the subsequent descriptions, the part names and functions of this unit must

be understood correctly in this chapter.

Chapter 2. OUTLINE OF FUNCTIONS

This chapter describes the outline and operation flow of the functions of this unit.

Chapter 3. INSTALLATION

This chapter describes the environmental conditions, installation dimensions,

installation procedures, and necessary tools when installing this unit.

Chapter 4. WIRING

This chapter describes the wiring procedures, wiring precautions, and connection

examples.

Chapter 5. DETAILED DESCRIPTION OF EACH FUNCTION

This chapter describes each function of this unit in detail.

Chapter 6. LIST OF DISPLAYS AND SETTING DATA

This chapter lists up the display items of this unit and their contents.

Chapter 7. CPL COMMUNICATION FUNCTION

This chapter describes how to communicate this unit with a host unit, such

as a personal computer or PLC through Azbil Corporation’s standard CPL

communication using RS-485.

Chapter 8. Modbus COMMUNICATION FUNCTION

This chapter describes how to communicate this unit with a host unit, such as a

personal computer or PLC through Modbus communication.

Chapter 9. LIST OF COMMUNICATION DATA

This chapter shows the list of communication data inside the memory of this unit.

Chapter 10. MAINTENANCE AND TROUBLESHOOTING

This chapter describes the maintenance and inspection of this unit, as well as

troubleshooting.

Chapter 11. CALIBRATION

This chapter describes how to calibrate this unit in order to keep the accuracy and

to safely operate this unit for an extended period of time.

Chapter 12. DISPOSAL

This chapter describes safety precautions and how to dispose of this unit when the

unit is no longer used.

Chapter 13. SPECIFICATIONS

This chapter describes the general specifications, performance specifications, and

optional parts of this unit.

viii

Contents

Safety Requirements

Conventions Used in This Manual

Safety Precautions

The Role of This Manual

Organization of This User’s Manual

Quick Reference Guide for Model C35/36

Flowchart of key operations and displays D-2

Operation examples D-4

List of parameters D-6

Chapter 1. OVERVIEW 1-1

1 - 1 Overview 1-1

 Model selection table 1-2

 Accessories and optional parts 1-3

1 - 2 Part Names and Functions 1-4

 Main unit and console 1-4

 Rear panel 1-7

Chapter 2. OUTLINE OF FUNCTIONS 2-1

2 - 1 Input/Output Configuration 2-1

2 - 2 Key Operation 2-2

 Data setting procedures 2-4

 [mode] key operating procedures 2-7

 User level 2-7

2 - 3 Operation Modes 2-8

Chapter 3. INSTALLATION 3-1

 Installation locations 3-1

 External dimensions 3-1

 Panel cutout dimensions 3-2

 Mounting procedures 3-3

Chapter 4. WIRING 4-1

4 - 1 Wiring 4-1

 Terminal assignment label symbols 4-3

 Wiring precautions 4-3

 Connection of open collector output to digital input 4-6

 Connection of communication (RS-485) cable 4-6

 Connection with solid state relay (SSR) 4-8

 Connection method for the motor drive relay output (R1) 4-11

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