Babcockdavis BFDF Bedienungsanleitung

Rev 07-2021

Great Products. Better Partners.

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also

manufacture architectural access and safety-related building products for commercial structures. Babcock-Davis provides

local connections through a broad distribution network to accelerate and simplify the building process for contractors and

building owners, offering hassle-free services including access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-

part specifications and AIA-accredited continuing education courses.

courses.

Installation, Operation

+ Maintenance Manual

FIRE-RATED FLOOR DOORS

Model: BFDF

GENERAL DESCRIPTION

Floor Door products are designed and built for years of convenient access

for personnel as well as equipment. The following are general instructions

for installing, operating and maintaining fire rated floor door products.

These are recommended general guidelines only. Locally accepted

installation, mounting, and sealing procedures should be followed to

ensure the ultimate weather-ability and structural integrity of the floors

installed into various types of floor systems.

Fire rated floor doors are fire tested by Intertek and labeled Warnock Hersey per NFPA 288,

Standard Methods of Fire Tests of Floor Fire Door Assemblies Installed Horizontally in Fire

Resistance Rated Floor Systems

Fire rated floor doors are intended for interior, dry environments.

Do not store floor door outside. If storage is required, ensure the floor doors are properly

covered and stored indoors.

Fire rated floor doors are not intended for frequent egress.

Great Products. Better Partners.

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also

manufacture architectural access and safety-related building products for commercial structures. Babcock-Davis provides

local connections through a broad distribution network to accelerate and simplify the building process for contractors and

building owners, offering hassle-free services including access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-

part specifications and AIA-accredited continuing education courses.

courses.

Rev 07/2021

Installation & Operation + Maintenance

FIRE-RATED FLOOR DOORS

Model: BFDF

Introduction + Safety

Please read the complete instructions carefully before beginning any work. To ensure proper

installation and performance of the product, the following actions must be completed by the

installing contractor. Failure to do so will affect product warranty.

Transportation + Storage

oInspect all shipments and materials for missing or damaged components and

hardware.

oMaterial must be stored in a flat, clean, dry interior location.

Preparation

•Locate the packing slip(s) and/or shop drawings.

•Verify that all products listed on the packing slip are included in the package.

•Check the products for damage. If products are damaged, report a freight claim

immediately and leave the products in their packaging. If you sign for products

without reporting damage you waive your right to a freight claim and will be

responsible for their replacement cost.

•Read the instructions thoroughly before beginning installation.

Tool List

•1/2" Wrench or Socket (for anchor straps and spring keeper)

•9/16" Wrench or Socket (for mounting door)

•Level

•Tape Measure

•Drill (Bolt-In Installation)

•Drill Bits:

•3/8” Masonry (for concrete openings)

•3/8” Regular (for wood openings)

•Shims

•Prybar

GENERAL SAFETY PRECAUTIONS Improper selection, installation, or use can cause personal injury or property

damage. It is solely the responsibility of the user, through its own analysis to select products suitable for their

specific application requirements, ensure they are properly maintained, and limit their use to its intended

purpose. Follow proper local, state and federal regulations for proper installation and operation requirements.

Great Products. Better Partners.

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also

manufacture architectural access and safety-related building products for commercial structures. Babcock-Davis provides

local connections through a broad distribution network to accelerate and simplify the building process for contractors and

building owners, offering hassle-free services including access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-

part specifications and AIA-accredited continuing education courses.

courses.

Rev 07/2021

Installation & Operation + Maintenance

FIRE-RATED FLOOR DOORS

Model: BFDF

Pre-Installation:

Please read the complete instructions carefully before beginning any work.

Please inspect and set aside parts for later installation

oSlam latch keys

oKeeper extensions

oPlug for keyhole

Storage

oFloor doors are shipped with the intent for installation within 30 days.

oIf storage is required, ensure the floor doors are stored flat, covered and indoors.

oIf stored outside, the floor door frames can expand and contract causing the

protective coating to crack and chip.

oIf the units are stored outside and the result is cracked primer, a primer coat must be

reapplied before the unit is cast-in concrete. Scrape and clean the affected surface and

apply Rust-Oleum prior to installation.

Set Up/Unpack

oOrient the floor door in an upright position as shown. This is the correct position to

handle the floor door.

oCut plastic tie wrap and remove envelope.

Special care is required when handling and installing floor doors. Please make sure that all

framework and doors are supported during transport and installation to insure against bending

or racking of the floor door.

Warning: Floor Door covers are spring loaded. Ensure proper orientation prior to releasing slam

latch. Do not release latch in upside down position.

Great Products. Better Partners.

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also

manufacture architectural access and safety-related building products for commercial structures. Babcock-Davis provides

local connections through a broad distribution network to accelerate and simplify the building process for contractors and

building owners, offering hassle-free services including access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-

part specifications and AIA-accredited continuing education courses.

courses.

Rev 07/2021

Installation & Operation + Maintenance

FIRE-RATED FLOOR DOORS

Model: BFDF

INSTALLATION

Cast-In Place Installation

1. Attach anchor straps

a. Floor doors for concrete pour applications are provided with 1”x4”x1/8”

masonry anchors as shown. Anchors will need to be bolted on prior to install.

2. Square the frame

a. It is vital that the frame remains square and level during the concrete pour.

3. Set the frame in the opening

a. Secure the floor door into the desired area with welding, bolting or other

anchorage, making sure not to interfere with the operation of the hatch.

4. Protect exposed aluminum from cement

a. To ensure a good quality installation and prevent staining, alkaline building

materials such as cement should be removed quickly from aluminum surfaces.

Open in this position

Do not open in this

position

2-hr cast in detail

2-hr alt cast in detail

3-hr cast-in detail*

*3-hour rating available on Diamond Tread and 1/8” Pan Doors only.

Great Products. Better Partners.

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also

manufacture architectural access and safety-related building products for commercial structures. Babcock-Davis provides

local connections through a broad distribution network to accelerate and simplify the building process for contractors and

building owners, offering hassle-free services including access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-

part specifications and AIA-accredited continuing education courses.

courses.

Rev 07/2021

Installation & Operation + Maintenance

FIRE-RATED FLOOR DOORS

Model: BFDF

5. Set concrete

a. Reference the options below and pour concrete to the top edge of the frame,

leveling to finish flush with the top flange of the floor door. Allow to cure for

seven days prior to opening the floor door. Opening the unit prior may crack

the concrete.

b. After the seven days for concrete curing, open the door(s)

and inspect the unit for excess concrete that may have

seeped or fallen into the hinges, or latch. (The doors will be

heavy until the springs are engaged; opening will require

two people.) It is important to note that springs will be

disengaged on doors with more than two springs. Remove

any concrete to ensure smooth operation.

6. Engage Springs

a. Manually open the door to the 90-degree position. The hold open

arm, will automatically hold the door open.

b. While in the 90-degree position the spring should settle on the plate at the

bottom of the housing.

c. Slide in the keeper extension until it rests on the spring. (Figure 1)

d. Slide the spring keeper down until it touches the top of the spring keeper

extension. Using a ½-inch wrench tighten the two hex head screws.

e. Disengage the hold open arm to test the closing and opening operation. If

the door does not close fully, slide the keeper back away from the keeper

extension and retighten.

7. Adjust Spring (optional)

a. Open the door to the 90-degree position, the hold open

arm will automatically hold the door open.

b. First, disengage the spring by loosening the two hex head screws in the spring

keeper. (Figure 2)

Note: Spring position is factory set. Adjust only if field conditions

require more or less spring force.

Figure 1

Figure 2

Great Products. Better Partners.

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also

manufacture architectural access and safety-related building products for commercial structures. Babcock-Davis provides

local connections through a broad distribution network to accelerate and simplify the building process for contractors and

building owners, offering hassle-free services including access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-

part specifications and AIA-accredited continuing education courses.

courses.

Rev 07/2021

Installation & Operation + Maintenance

FIRE-RATED FLOOR DOORS

Model: BFDF

c. Slide the keeper down toward the keeper extension to increase the force, or

away from the spring to decrease the force, and re-tighten the hex head

screws.

d. Disengage the hold open arm to test the closing and opening operation.

2-hr cast-in section

2-hr alt cast-in section

3-hr cast-in section*

*3-hour rating available on Diamond Tread and 1/8” Pan Doors only.

Great Products. Better Partners.

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also

manufacture architectural access and safety-related building products for commercial structures. Babcock-Davis provides

local connections through a broad distribution network to accelerate and simplify the building process for contractors and

building owners, offering hassle-free services including access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-

part specifications and AIA-accredited continuing education courses.

courses.

Rev 07/2021

Installation & Operation + Maintenance

FIRE-RATED FLOOR DOORS

Model: BFDF

Bolt-In Place Installation

NOTE: Frames are pre-drilled with 3/8” diameter holes as shown in below. The bolt holes have clearance

holes for 3/8-inch hardware. All mounting hardware is provided by others.

The flange on the frames will set on top of the flooring and the frame will slide into the opening.

1. Mark Drill Hole Locations

a. Set the door into the desired opening area. The hinge side frame should make

connection with the wall, this connection will add the necessary brace for the

frame. Shim as necessary to square and level.

b. Mark where fastener holes are located on the mounting surface.

2. Drill holes in Mounting Surface

a. Remove the floor door and drill 3/8” diameter holes into the mounting surface

at the marked locations.

3. Secure Floor Door to Mounting Surface

a. With two or more people, set the floor door in place and secure to the

mounting surface with bolts (For existing concrete openings, 3/8-inch anchor

bolts are recommended (Figure 1 & 2). For existing wood openings 3/8-inch lag

bolts are recommended) (Figure 3 & 4). Secure Hinge side frame first.

Figure 1

Figure 3

Figure 4

Figure 2

Great Products. Better Partners.

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also

manufacture architectural access and safety-related building products for commercial structures. Babcock-Davis provides

local connections through a broad distribution network to accelerate and simplify the building process for contractors and

building owners, offering hassle-free services including access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-

part specifications and AIA-accredited continuing education courses.

courses.

Rev 07/2021

Installation & Operation + Maintenance

FIRE-RATED FLOOR DOORS

Model: BFDF

4. Engage Springs

a. Manually open the door to the 90-degree position. The

hold open arm, will automatically hold the door open.

b. While in the 90-degree position the spring should settle on

the plate at the bottom of the housing.

c. Slide in the keeper extension until it rests on the spring.

(Figure 1)

d. Slide the spring keeper down until it touches the top of the spring keeper

extension. Using a ½-inch wrench tighten the two hex head screws.

e. Disengage the hold open arm to test the closing and opening operation. If the

door does not close fully, slide the keeper back away from the keeper

extension and retighten.

5. Adjust Spring (optional)

a. Open the door to the 90-degree position, the hold open

arm will automatically hold the door open.

b. First, disengage the spring by loosening the two hex

head screws in the spring keeper. (Figure 2)

c. Slide the keeper down toward the keeper extension to increase the force, or

away from the spring to decrease the force, and re-tighten the hex head

screws.

d. Disengage the hold open arm to test the closing and opening operation.

Note: Doors with more than two springs per door will be shipped

with the springs loose within the housing. These springs must be

secured in place before operating the door.

Note: Spring position is factory set. Adjust only if field conditions

require more or less spring force.

Figure 1

Figure 2

Great Products. Better Partners.

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also

manufacture architectural access and safety-related building products for commercial structures. Babcock-Davis provides

local connections through a broad distribution network to accelerate and simplify the building process for contractors and

building owners, offering hassle-free services including access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-

part specifications and AIA-accredited continuing education courses.

courses.

Rev 07/2021

Installation & Operation + Maintenance

FIRE-RATED FLOOR DOORS

Model: BFDF

1/8” and 1” Pan Door Installation

Follow the installation guidelines for Cast-In Place and Bolt-In Place installation. Install

flooring material following the flooring manufacturers recommendations.

For 1” Pan Doors (Figure 2), spring force is calculated for 1” infill of concrete. If less concrete

or a lighter material is used, reduce spring force using the instructions on Page 8.

Figure 1

Figure 2

Great Products. Better Partners.

Babcock-Davis is a leader in roof hatches, smoke vents and safety railings for the commercial roofing market. We also

manufacture architectural access and safety-related building products for commercial structures. Babcock-Davis provides

local connections through a broad distribution network to accelerate and simplify the building process for contractors and

building owners, offering hassle-free services including access to technical experts, REVIT tools for BIM, HPDs for LEED v4, 3-

part specifications and AIA-accredited continuing education courses.

courses.

Rev 07/2021

Installation & Operation + Maintenance

FIRE-RATED FLOOR DOORS

Model: BFDF

OPERATION

Floor doors are designed and built for years of dependable access. All floor doors come

standard with stainless steel hardware components. The basic components for door

operation include turn handle latches, compression springs, stainless steel hinges and a

locking hold open arm as detailed:

1. Latch: Zinc-plated steel slam latch with interior rotating

handle, and exterior L-handle key

2. Spring: Compression springs to ensure ease of opening and

closing during use.

3. Hinge: Stainless Steel hinges

4. Hold Open Arm: Locking hold open arm automatically

engages and locks when the door fully opens. The hold

open arm must be engaged in the locked position to ensure

that the door does not close unintentionally. Pull the

handle to unlock and safely close the door.

5. Optional Self-Closing Mechanism: Integrated in hold open arm assembly. (Figure 1)

Opening Fully Installed Door

Fire rated floor doors are not intended for frequent egress.

To open the floor door cover, use the slam latch L-handle key and rotate the slam latch. The

cover will un-latch and the spring will begin to lift the door. Use the lift handles to fully pull

open the door. The hold open arm engages and locks the cover in the 90-degree open

position.

Closing Fully Installed Door

To close the floor door cover, disengage the hold open arm and let door begin to close. Slam

the door slightly to ensure proper latch engagement.

Note: Units larger than 36”x 36”may be heavy and require more

than one person to safely operate.

Figure 1

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