Bailey IMCIS12 Bedienungsanleitung
®
®
Process Control and
Automation Solutions
from Elsag Bailey Group
IMCIS12/IMQRS12
Control I/O Module and
Quick Response I/O Module
WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
RADIO FREQUENCY INTERFERENCE
MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS SHOULD
BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF PORTABLE COM-
MUNICATIONS EQUIPMENT.
POSSIBLE PROCESS UPSETS
MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.
NOTICE
The information contained in this document is subject to change without notice.
Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specifi-
cally disclaim all liabilities and warranties, express and implied (including warranties of merchantability and fit-
ness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/
or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and is
issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development or
manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.
WBPEEUI240755B0
Preface
The IMCIS12 Control I/O and IMQRS12 Quick Response I/O
modules bring process field signals into the INFI 90 OPEN ®
Strategic Process Management System, and output INFI 90
OPEN signals to the process.
The IMCIS12 and IMQRS12 modules are the functional equiva-
lent of the IMCIS02 and IMQRS02 modules with the restriction
that the digital inputs on the IMCIS02 and IMQRS02 modules
offer selectable debounce filter times of 1.5 milliseconds (fast)
and 17 milliseconds (slow), and the IMCIS12 and IMQRS12
modules offer only the 17 milliseconds (slow) debounce filter
time. The slow debounce filter is used in the majority of digital
input applications. Several advantages of the IMCIS12 and
IMQRS12 modules include EMI protection circuitry and a digi-
tal input and output voltage selection of 48 VDC.
This instruction explains the I/O module specifications and
operations. It details the procedures necessary to complete
setup, installation, maintenance, troubleshooting and replace-
ment of the CIS and QRS modules.
The system engineer or technician using the CIS or QRS mod-
ule should read and understand this instruction before install-
ing and operating the I/O module. A complete understanding
of the INFI 90 OPEN system is beneficial to the user.
WBPEEUI240755B0
®
List of Effective Pages
Total number of pages in this instruction is 55, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through vii Original
1-1 through 1-10 Original
2-1 through 2-7 Original
3-1 through 3-8 Original
4-1 through 4-2 Original
5-1 through 5-4 Original
6-1 through 6-4 Original
7-1 Original
8-1 Original
A-1 through A-4 Original
B-1 through B-2 Original
C-1 through C-3 Original
Index-1 through Index-2 Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.
Table of Contents
Page
WBPEEUI240755B0 iii
SECTION 1 - INTRODUCTION....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER.........................................................................................................1-1
MODULE DESCRIPTION ..............................................................................................1-1
INSTRUCTION CONTENT .............................................................................................1-3
HOW TO USE THIS MANUAL .......................................................................................1-3
DOCUMENT CONVENTIONS ........................................................................................1-4
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-4
REFERENCE DOCUMENTS..........................................................................................1-5
NOMENCLATURE ........................................................................................................1-5
RELATED HARDWARE.................................................................................................1-5
SPECIFICATIONS.........................................................................................................1-6
SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1
INTRODUCTION...........................................................................................................2-1
ANALOG I/O ................................................................................................................2-2
Analog Inputs ........................................................................................................2-2
Analog Input Circuit Calibration ............................................................................2-3
Analog Outputs......................................................................................................2-3
DIGITAL I/O ................................................................................................................2-4
Digital Inputs.........................................................................................................2-4
Digital Outputs ......................................................................................................2-4
Digital I/O Buffer...................................................................................................2-4
I/O CIRCUIT CONNECTIONS .......................................................................................2-5
I/O EXPANDER BUS....................................................................................................2-5
UNIVERSAL I/O EXPANDER BUS INTERFACE .............................................................2-6
MODULE DATA............................................................................................................2-6
I/O Data................................................................................................................2-6
Status Data ...........................................................................................................2-7
LOGIC POWER.............................................................................................................2-7
BUS FAULT TIMER ......................................................................................................2-7
STATUS LED INDICATORS...........................................................................................2-7
SECTION 3 - INSTALLATION.....................................................................................................3-1
INTRODUCTION...........................................................................................................3-1
SPECIAL HANDLING ....................................................................................................3-1
UNPACKING AND INSPECTION ....................................................................................3-2
SETUP/PHYSICAL INSTALLATION ...............................................................................3-2
Address Selection Switch (S1) ................................................................................3-2
Analog Output Default Jumpers (J7, J8, J12, J14, J10, J16) .................................3-4
Analog Output Mode Jumpers (J9, J11, J13, J15) ..................................................3-5
Analog Input Mode Jumpers (J17, J18, J19, J20) ..................................................3-5
Digital Input Jumper Settings (J1, J2, J3, J4, J5, J6) ............................................3-6
Digital Output Configuration..................................................................................3-6
Termination Unit/Module Configuration ................................................................3-6
Physical Installation...............................................................................................3-6
WIRING CONNECTIONS AND CABLING .......................................................................3-7
Wiring....................................................................................................................3-7
Cable Connections .................................................................................................3-7
FUSING........................................................................................................................3-8
PREOPERATING ADJUSTMENTS .................................................................................3-8
iv WBPEEUI240755B0
Table of Contents (continued)
Page
®
SECTION 4 - OPERATING PROCEDURES...............................................................................4-1
INTRODUCTION .......................................................................................................... 4-1
MODULE STATUS INDICATOR .................................................................................... 4-1
START-UP PROCEDURES............................................................................................ 4-2
FUNCTION CODE CONFIGURATION............................................................................ 4-2
SECTION 5 - TROUBLESHOOTING...........................................................................................5-1
INTRODUCTION .......................................................................................................... 5-1
ERROR INDICATIONS AND CORRECTIVE ACTION ...................................................... 5-1
Status LED............................................................................................................ 5-1
Control Module Errors ........................................................................................... 5-2
MODULE PIN CONNECTIONS ...................................................................................... 5-3
SECTION 6 - MAINTENANCE.....................................................................................................6-1
INTRODUCTION .......................................................................................................... 6-1
PREVENTIVE MAINTENANCE SCHEDULE................................................................... 6-1
EQUIPMENT AND TOOLS REQUIRED ......................................................................... 6-1
PREVENTIVE MAINTENANCE PROCEDURES .............................................................. 6-2
Printed Circuit Board Cleaning .............................................................................. 6-2
General Cleaning and Washing........................................................................ 6-2
Edge Connector Cleaning ................................................................................ 6-3
Checking Connections ........................................................................................... 6-3
SECTION 7 - REPAIR/REPLACEMENT PROCEDURES...........................................................7-1
INTRODUCTION .......................................................................................................... 7-1
MODULE REPAIR/REPLACEMENT PROCEDURES ...................................................... 7-1
SECTION 8 - SUPPORT SERVICES...........................................................................................8-1
INTRODUCTION .......................................................................................................... 8-1
REPLACEMENT PARTS AND ORDERING INFORMATION ............................................. 8-1
TRAINING.................................................................................................................... 8-1
TECHNICAL DOCUMENTATION................................................................................... 8-1
APPENDIX A - TERMINATION UNIT (NTCS04) CONFIGURATION ........................................A-1
INTRODUCTION ..........................................................................................................A-1
APPENDIX B - TERMINATION MODULE (NICS01) CONFIGURATION ..................................B-1
INTRODUCTION ..........................................................................................................B-1
APPENDIX C - QUICK REFERENCE.........................................................................................C-1
INTRODUCTION ..........................................................................................................C-1
List of Figures
No. Title Page
WBPEEUI240755B0 v
1-1. INFI 90 OPEN Communication Levels.....................................................................1-2
2-1. Block Diagram .......................................................................................................2-1
2-2. Analog Input Circuit Example ................................................................................2-2
2-3. Analog Output Circuit Example .............................................................................2-3
2-4. Digital Input Circuit Example.................................................................................2-5
2-5. Digital Output Circuit Example ..............................................................................2-5
3-1. Switch and Jumper Locations ................................................................................3-3
3-2. Address Select Switch (S1) .....................................................................................3-3
3-3. Cable Connections and Termination.......................................................................3-8
4-1. Front Panel Indicators...........................................................................................4-1
A-1. NTCS04 Termination Unit Layout ......................................................................... A-1
A-2. Switching Hot vs. Switching Neutral...................................................................... A-4
B-1. NICS01 Terminal Assignments .............................................................................. B-2
C-1. Switch and Jumper Locations ............................................................................... C-1
C-2. Address Select Switch (S1) .................................................................................... C-1
List of Tables
No. Title Page
1-1. Glossary of Terms and Abbreviations .....................................................................1-4
1-2. Reference Documents ............................................................................................1-5
1-3. Nomenclature ........................................................................................................1-5
1-4. Related Hardware ..................................................................................................1-5
1-5. Specifications.........................................................................................................1-6
3-1. S1 Address Switch Settings....................................................................................3-3
3-2. Analog Output Default Jumpers.............................................................................3-5
3-3. Analog Output Mode Jumpers................................................................................3-5
3-4. Analog Input Mode Jumpers ..................................................................................3-6
3-5. Digital Input Jumper Settings ................................................................................3-6
4-1. Status LED Indicator .............................................................................................4-1
5-1. Status LED Indications and Correction Actions ......................................................5-1
5-2. P1 Power Pin Connections......................................................................................5-3
5-3. P2 Expander Bus Connections ...............................................................................5-3
5-4. P3 I/O Pin Connections .........................................................................................5-4
6-1. Preventive Maintenance Schedule ..........................................................................6-2
A-1. Analog Input Dipshunt Configuration ................................................................... A-2
A-2. Analog Input Destination for Station Feedback...................................................... A-2
A-3. Analog Output Dipshunt Configuration................................................................. A-3
A-4. Digital Input Dipshunt Configuration .................................................................... A-3
B-1. NICS01 Dipswitch Configuration........................................................................... B-1
C-1. S1 Address Switch Settings................................................................................... C-2
C-2. Analog Output Default Jumpers............................................................................ C-2
C-3. Analog Output Mode Jumpers............................................................................... C-3
C-4. Analog Input Mode Jumpers ................................................................................. C-3
C-5. Digital Input Jumper Settings ............................................................................... C-3
vi WBPEEUI240755B0
Safety Summary
®
GENERAL
WARNINGS Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
SPECIFIC
WARNINGS Disconnect power before installing dipshunts on the MMU back-
plane. Failure to do so will result in contact with cabinet areas that
could cause severe or fatal shock. (p. 3-7)
Never clean electrical parts or components with live power present.
Doing so exposes you to an electrical shock hazard. (p. 6-2)
Wear eye protection whenever working with cleaning solvents.
When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 6-2)
There are exposed AC and DC connections inside the cabinet.
These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 6-4)
If input or output circuits are a shock hazard after disconnecting sys-
tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 6-4)
WBPEEUI240755B0 vii
Trademarks and Registrations
Registrations and trademarks used in this document include:
® INFI 90 Registered trademark of Elsag Bailey Process Automation
® INFI-NET Registered trademark of Elsag Bailey Process Automation
OVERVIEW
WBPEEUI240755B0 1 - 1
SECTION 1 - INTRODUCTION
OVERVIEW
The IMCIS12 Control I/O and IMQRS12 Quick Response I/O
modules bring four analog and three digital process field sig-
nals into the INFI 90 OPEN system for processing and monitor-
ing. They output four digital and two analog signals for process
control. The control I/O (CIS) and quick response I/O (QRS)
modules are interfaces between the process and the INFI 90
OPEN Strategic Process Management System.
The IMCIS12 and IMQRS12 modules are functionally the
same; however, the QRS module provides approximately ten
times faster response for the analog inputs. By doing this, the
input signal noise rejection is lower for the QRS module than it
is for the CIS module. The process requirements determine the
module to use for your application.
NOTE: In this instruction, any reference to I/O module means either
IMCIS12 module or IMQRS12 module.
Control modules (e.g., MFP modules) perform the control func-
tions; I/O modules provide the I/O to the control modules.
This manual explains the purpose, operation and maintenance
of the I/O module. It addresses handling precautions and
installation procedures. Figure 1-1 illustrates the INFI 90
OPEN communication levels and the position of the CIS and
QRS modules within these levels.
INTENDED USER
System engineers and technicians should read this manual
before installing and operating the I/O module. A module
SHOULD NOT be put into operation until this instruction is
read and understood. You can refer to the Table of Contents to
find specific information after the module is operating.
MODULE DESCRIPTION
The CIS and QRS modules consist of a single printed circuit
board (PCB) that occupies one slot in a module mounting unit
(MMU). Jumpers on the printed circuit board configure each of
the analog inputs, analog outputs and digital inputs. Analog
inputs can also be configured on its respective termination
unit (TU) or termination module (TM).
Two captive screws on the faceplate secure the module to the
MMU. Two front panel LEDs indicate the module status.
Dieses Handbuch passt für folgende Modelle
3
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