Balluff BIS U-6020-053-10 RS232 Handbuch

BIS U-6020-053-10_ RS232

BIS U-6027-054-10_ TCP/IP

BIS U-6020-059-11_ RS232

BIS U-6027-060-11_ TCP/IP

BIS U-6020-059-12_ RS232

BIS U-6027-060-12_ TCP/IP

BIS U-6020-059-13_ RS232

BIS U-6027-060-13_ TCP/IP

BIS U-6020-059-15_ RS232

BIS U-6027-060-15_ TCP/IP

BIS U-6020-059-17_ RS232

BIS U-6027-060-17_ TCP/IP

Technical Description, Operating Manual

english

www.balluff.com

BIS U-602_ Processor Unit

TCP/IP / RS232

3www.balluff.com

1 User Instructions 4

1.1 About this Manual 4

1.2 Typographical Conventions 4

1.3 Symbols 4

1.4 Abbreviations 4

2 Safety 5

2.1 Intended Use 5

2.2 Meaning of Warning Notes 5

2.3 General Safety Notes 5

2.4 Conformity 7

2.5 Special Considerations when Operating the UHF System in Mexico 8

2.6 Special Considerations when Operating the UHF System in Japan 8

3 Basic Knowledge 9

3.1 Function Principle of Identiﬁcation Systems 9

3.2 Product Description 9

3.3 Control Function 10

3.4 Data Integrity 10

3.5 Network Connection 10

4 Installation 11

4.1 Processor Unit Scope of Delivery 11

4.2 Processor Unit Installation 11

4.3 Interface Information / Wiring Diagrams 12

5 Technical Data 14

6 Network Connection 18

6.1 UHF Manager 18

6.2 RS232 Interface Settings 19

6.3 TCP/IP Interface Settings 20

7 Setting the Processor Unit Parameters 22

7.1 Protocol Type 22

7.2 Factory Settings 22

7.3 Conﬁguration Software 22

7.4 Device Settings 23

7.5 Transmitting Power 24

7.6 Reading/writing 25

7.7 Interface 27

8 Device Function 28

8.1 Function Principle of the BIS U-6020 28

8.2 Function Principle of the BIS U-6027 28

8.3 Protocol Sequence 28

8.4 Communication 29

8.5 Status Indicators 43

8.6 Displays 45

Appendix 47

Index 49

BIS U-602_ Processor Unit

TCP/IP / RS232

This manual contains a description of the processor unit used in the BIS U-6020 and BIS

U-6027 identification systems as well as all the steps for initial setup and immediate operation.

The following conventions are used in this manual.

Enumerations are shown as a list with an en-dash.

– Entry 1.

– Entry 2.

Action instructions are indicated by a preceding triangle. The result of an action is indicated by

an arrow.

►Action instruction 1.

⇒Action result.

►Action instruction 2.

Numbers:

– Decimal numbers are shown without additional indicators (e.g. 123),

– Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).

Parameters:

Parameters are shown in italics (e.g. CRC-16).

Directory paths:

References to paths where data is stored or to be saved are shown in small caps (e.g. Project:\

Data tyPes\User-DefineD).

Control characters:

Control characters for sending are set in angle brackets (e.g. <ACK>).

ASCII code:

Characters transmitted in ASCII code are set in apostrophes (e.g. 'L').

Caution!

This symbol indicates a safety instruction that must be followed without exception.

Note, tip

This symbol indicates general notes.

ACMA Australian Communications and

Media Authority

BIS Balluff Identification System

CRC Cyclic Redundancy Check

EEPROM Electrical Erasable and

Programmable ROM

EIRP Equivalent Isotropically

RadiatedPower

EMC Electromagnetic compatibility

EPCTM Electronic Product Code

ERP Effective Radiated Power

FCC Federal Communications

Commission

IC Industry Canada

IP Internet Protocol

LF CR Line Feed with Carriage Return

MAC Media Access Control

n.c. not connected

PLC Programmable Logic Controller

Tag Data carrier with antenna

TCP Transmission Control Protocol

TID Tag identifier

UHF Ultra-high frequency

SCT Secretaría de Comunicaciones

y Transportes

ANATEL Agência Nacional de

Telecomunicações

1.1 About this

Manual

1.2 Typographical

Conventions

Enumerations

Actions

Syntax

1.3 Symbols

1.4 Abbreviations

1 User Instructions

www.balluff.com

BIS U-602_ Processor Unit

TCP/IP / RS232

The processor unit BISU-602_ is a component of the identification system BISU. Within the

identification system, it is used to connect to a higher-level controller (PLC, PC); it may only be

used in the industrial sector.

This description applies to processor units of the following series:

– For operation within the European Community

BISU-6020-053-10_-…

BISU-6027-054-10_-…

– For operation in the USA, Canada, Mexico and Argentina

BISU-6020-059-11_-…

BISU-6027-060-11_-…

– For operation in China

BISU-6020-059-12_-…

BISU-6027-060-12_-…

– For operation in Brazil

BISU-6020-059-13_-…

BISU-6027-060-13_-…

– For operation in Japan

BISU-6020-059-15_-…

BISU-6027-060-15_-…

– For operation in Australia

BISU-6020-059-17_-…

BISU-6027-060-17_-…

Caution!

The pictogram used with the word "Caution" warns of a situation that could harm

someone's health or damage equipment. Failure to observe these warning notes may

result in injury or damage to equipment.

►Always observe the described measures for preventing this danger.

Caution!

This UHF system consists of a processor unit and antennas according to specifica-

tions and may only be operated within the specified countries subject to all applicable

national legal regulations and standards.

►When using the UHF system in the European Community, the provisions in ETSI

standard 302 208 apply.

►When using the UHF system in the USA, the directives of the FCC, Part 15B and

15C, apply.

►When using the UHF system in Canada, the directives of the IC, RSS-210 apply.

►When using the UHF system in Mexico, the directives of the SCT,NOM-121-

SCT1-2009 apply.

►When using the UHF system in Argentina, the directives of Resolución SC 729/80

and SC 784/87 apply.

►When using the UHF system in Brazil, the directives of the ANATEL, 506/2008

and 442/2006 apply.

►When using the UHF system in China, the directives of the RFID National Stan-

dard and GB9254 apply.

►When using the UHF system in Japan, the directives of "Radio Law" and ARIB

T106 apply.

►When using the UHF system in Australia, the directives of the Radiocommunica-

tions Class License 2000 (Item 32A) apply.

2.1 Intended Use

2.2 Meaning of

Warning Notes

2.3 General Safety

Notes

2 Safety

BIS U-602_ Processor Unit

TCP/IP / RS232

Installation and startup

Installation and startup are to be performed by trained technical personnel only. Any damage

resulting from unauthorized manipulation or improper use voids the manufacturer's guarantee

and liability claims against the manufacturer.

When connecting the processor unit to an external controller, observe proper selection and

polarity of the connection as well as the power supply (see "Installation" on page 11).

The processor unit may only be used with approved power supplies (see "Technical Data" on

page 14).

Caution!

The antennas of the identification system BIS U transmit ultra-high frequency

electromagnetic waves.

IEC 62369 stipulates that personnel must not remain within close range of the UHF

antenna for long periods (several hours).

For operation within the European Community:

When selecting the installation position for the processor unit, make sure that the

minimum distance between the UHF antenna and the workplace is 26 cm.

The radiated power must not exceed the maximum permitted limit values:

– 0.5wattsERP for antennas with an opening angle > 70°.

– 2.0wattsERP for antennas with an opening angle ≤ 70°.

For operation within the People's Republic of China:

When selecting the installation position for the processor unit, make sure that the

minimum distance between the UHF antenna and the workplace is 26 cm.

The radiated power must not exceed the permissible limit value of 2wattsERP.

For operation in the USA, Canada, Mexico, Argentina, Brazil, Japan and

Australia:

When selecting the installation position for the processor unit, make sure that the

minimum distance between the UHF antenna and the workplace is 30cm.

The radiated power must not exceed the permissible limit value of 4wattsEIRP.

Note

See the "Basic UHF manual" for more information on minimum/maximum distances

and antenna power.

2Safety

www.balluff.com

BIS U-602_ Processor Unit

TCP/IP / RS232

BISU-6020-053-10_-…

BISU-6027-054-10_-…

This product was developed and manufactured in accordance with all applica-

ble European Directives. CE conformity has been verified.

BISU-6020-059-11_-…

BISU-6027-060-11_-…

The product was developed and manufactured in accordance with the direc-

tives applicable in the USA, Canada, Mexico and Argentina. Conformity has

been verified.

SCT

BISU-6020-059-12_-…

BISU-6027-060-12_-…

CMIIT-ID

2014DJ1522

The product was developed and manufactured in accordance with the direc-

tives applicable in China. Conformity has been verified.

BISU-6020-059-13_-…

BISU-6027-060-13_-…

The product was developed and manufactured in accordance with the direc-

tives applicable in Brazil. Conformity has been verified.

BISU-6020-059-15_-…

BISU-6027-060-15_-…

The product was developed and manufactured in accordance with the direc-

tives applicable in Japan. Conformity has been verified.

BISU-6020-059-17_-…

BISU-6027-060-17_-…

The product was developed and manufactured in accordance with the direc-

tives applicable in Australia. Conformity has been verified.

All approvals and certifications are no longer valid if:

– Components are used that are not part of the identification system BISU.

– Components are used that have not been explicitly approved by Balluff.

Operation and testing

The operator is responsible for ensuring that local safety regulations are observed. If defects and

persistent faults occur in the identification system, take it out of service and secure it against

unauthorized use.

2.4 Conformity

2Safety

BIS U-602_ Processor Unit

TCP/IP / RS232

Caution!

For operation of the UHF system in Mexico, the antennas listed below are approved.

Antenna type Gain [dB] Impedance [ohm]

BIS U-301-C1-TNCB 5.5 50

BIS U-302-C1-TNCB 8.3 50

When using other antennas, a maximum antenna gain of 8.3dB must not be excee-

ded.

The operation of this device is subject to the following two conditions:

1. The device must not cause any harmful interference

2. It must accept any interference, including interference that causes unwanted operation.

Caution!

For operation of the UHF system in Japan, the antennas listed below are approved.

Antenna type Gain [dB] Impedance [ohm]

BIS U-301-C1-TNCB 5.5 50

BIS U-302-C1-TNCB 8.3 50

The radiated power must not exceed 4WEIRP under any circumstances.

Before commissioning this device, the operator must register it with the MIC

in Japan (www.soumu.go.jp).

RFID UHF Reader 4 Port

Balluff/52010223

Certificate No: 14-112548

2.5 Special

Considerations

when Operating

the UHF System

in Mexico

2.6 Special

Considerations

when Operating

the UHF System

in Japan

2Safety

www.balluff.com

BIS U-602_ Processor Unit

TCP/IP / RS232

The identification system BIS U is classified as a non-contacting system with read and write

function, which not only allows it to detect information programmed permanently in the data

carrier, but also to collect and pass on current information.

Main components of the identification system BIS U include:

– Processor unit,

– Antennas,

– Data carrier.

3 4 5 6 7

Figure 1: System overview

1 PC

2PLC

3Connection to the controlling system

4Processor unit

5Antenna cable

6Antennas (max. 4)

7Data carrier

The main areas of application are:

– In production for controlling material flow (e.g. for model-specific processes, conveying sys-

tems that transport workpieces, acquisition of safety-relevant data)

– In tool coding and monitoring

– In organization of tools and equipment

– In warehousing for monitoring material movement

– In transporting and conveyor technology

– In waste disposal for quantity-based fee assessment.

Note

See the "Basic UHF manual" for more information on UHF identification systems.

– UHF-RFID (for working frequencies, see "Operating frequencies and radiated power" on

page15),

– Read /write distance (typically) up to 6 m, depending on ambient conditions and installed

system components such as antennas, data carriers, cables, etc.,

– Group reading of multiple data carriers,

– Connection option for 4 antennas,

– 4 digital outputs and 2 digital inputs for additional functions,

– Standard interfaces: RS232 or TCP/IP,

– Rugged metal housing,

– Control indicators for communication and the status of ports,

– Data carrier types according to ISO 18000-6 type C or EPCglobalTM Class 1 Generation 2.

3.1 Function

Principle of

Identification

Systems

3.2 Product

Description

3 Basic Knowledge

BIS U-602_ Processor Unit

TCP/IP / RS232

The processor unit is the link between data carrier and controlling system. It manages two-way

data transfer between data carriers and antennas and provides buffer storage.

The processor unit uses the antennas to write data from the controlling system to the data

carrier or read data from the carrier and make it available to the controlling system.

Controlling systems may be the following:

– A control computer (e.g. industrial PC)

– A PLC

In order to ensure data integrity, the data transfer between the data carrier and processor unit can

be monitored using a CRC-16 data check.

The processor unit and controlling system communicate

– Via the RS232 serial interface (BIS U-6020)

– Via the physical Ethernet network (BIS U-6027)

The device uses the Internet Protocol (IP) for network communication. The Transmission

Control Protocol (TCP) is used to ensure all the data is transferred in the correct sequence

without error.

3.3 Control Function

3.4 Data Integrity

3.5 Network

Connection

3Basic Knowledge

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