Balluff BIC 1I3-P2A50-M30MI3-SM4ACA Bedienungsanleitung

Uni-Standard

8-way, 500 mA, IP67

User´s Guide

 
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1 
Content 
1Notes to the User 2 
1.1. Scope of this manual 2 
1.2. Typographical Conventions 2 
Enumerations 2 
Actions 2 
Syntax 2 
Cross references 2 
1.3. Symbols 2 
1.4. Abbreviations 2 
1.5. Differing views 2 
2Safety 3 
2.1. Proper Use 3 
2.2. Authorized Personnel 3 
2.3. Obligations of the Operating Company 3 
2.4. Malfunctions 3 
2.5. Meaning of the Warning Notices 3 
 3 
2.6. Certification 3 
3Construction and Function 4 
3.1. Construction 4 
3.2. Function 4 
3.3. Features, Advantages 4 
3.4. Display 4 
4Indication 5 
5Installation and Connection 6 
5.1. Mutual Interference 6 
5.2. Installation in Metal 6 
5.3. Angle Offset 6 
5.4. Connection 7 
6Technical Data Base 8 
6.1. Dimensions –Base 8 
6.2. Mechanical Data –Base 8 
6.3. Operating Conditions –Base 8 
6.4. Electrical Data –Base 8 
7Technical Data Remote 9 
7.1. Dimensions –Remote 9 
7.2. Mechanical Data –Remote 9 
7.3. Operating Conditions –Remote 9 
7.4. Electrical Data –Remote 9 
8Accessories 10 
8.1. Connectors 10 
8.2. Mounting Accessories 10 
8.3. Passive Splitters 10 
9Type Designation Code 11 
9.1. Type Designation Code 11 
9.2. Order Code 11 
Note 12 
 

Balluff Network Interface

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1Notes to the User

1.1. Scope of this

manual

This manual describes the construction, function and installation of the Balluff Uni-Standard

inductive coupler. It applies to the following models:

Base BIC 1I3-P2A50-M30MI3-SM4ACA and

Remote BIC 2I3-P2A50-M30MI3-SM4ACA (see type designation code)

The manual is intended for qualified technicians. Read this manual before installing or

operating the devices.

1.2. Typographical

Conventions

The following typographical conventions are used in this guide.

Enumerations

Enumerations are shown as a list with preceding dash.

•Entry 1,

•Entry 2.

Actions

Action instructions are indicated by a preceding triangle. The result of an action is indicated

by an arrow.

Action instruction 1

Action result

Action instruction 2

Syntax

Numbers

•Decimal numbers are shown without additional indicators (e.g. 123),

•Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).

Cross references

Cross-references indicate where further information on the topic can be found

1.3. Symbols

Attention!

This symbol indicates a security notice which must be observed.

Note

This symbol indicates general notes.

1.4. Abbreviations

BIC

EMC

Balluff Inductive Coupler

Electromagnetic Compatibility

Function Grpound

1.5. Differing views

Product views and images in this manual may differ from the product described. They are

intended to serve only as illustrations.

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2Safety

Important!

Before commissioning, carefully read the operating manual.

2.1. Proper Use

The device is designed to replace a plug connection in order to ensure contact-free energy

transmission.The system must not be used in applications in which the safety of persons is

dependent on the function of the device.

Warranty and liability claims against the manufacturer are rendered void by:

•Unauthorized tampering

•Improper use

•Use, installation or handling contrary to the instructions provided in this operating

manual

2.2. Authorized

Personnel

Installation and commissioning may only be performed by trained specialist personnel.

2.3. Obligations of the

Operating

Company

The operating company must ensure that the locally applicable safety regulations are

observed.The device corresponds to EMC Class A and can cause radio interference. The

operating company must take appropriate precautions to prevent radio interference.

The device may only be used with an approved power supply. (see "Technical Data"). Only

approved cables may be used.

2.4. Malfunctions

In the event of defects and device malfunctions that cannot be rectified, the device must be

taken out of operation and protected against unauthorized use.

2.5. Meaning of the

Warning Notices

The warning notices in this guide and the measures described for avoiding dangers must be

observed.The warning notices contain the following signal words that indicate the severity of

the danger:

•Danger:

Indicates an immediate danger that will result in a severe injury or death of persons if not

observed.

•Warning:

Indicates a potential danger that may result in a severe injury or death of persons if not

observed.

•Caution:

Indicates a potential danger that may result in light injury to persons or damage to

property if not avoided.

•Attention:

Indicates a situation that may result in property damage if not avoided.

When working with this product, the following warning notices apply:

Caution!

Risk of burning on hot surfaces!

The active surface heats up even under normal operating conditions.

Keep away hands and objects from the active surface.

Avoid contact of metal objects on the active surface. Fire hazard

2.6. Certification

With the CE marking, we confirm that our products meet the requirements of EC

directives 2004/108/EC (EMC) and the EMC law.

In our EMC laboratory, which is accredited by DATech for testing electromagnetic

compatibility, evidence has been provided that the Balluff products satisfy the EMC

requirements of the generic standards:

EN 61000-6-4 (Interference emission) and

EN 61000-6-2 (Immunity to interference)

Balluff Inductive Coupler

Base BIC 1I3-P2A50-M30MI3-SM4ACA und

Remote BIC 2I3-P2A50-M30MI3-SM4ACA

Remote BIC 2I3-P2A50-M30MI3-BPX0C-002-M4CA

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3Construction and Function

3.1. Construction

The system is designed for applications with up to 8 sensors. It consists of the following two

components:

•Base (transmitter)

•Remote (receiver)

The components are enclosed in a brass housing protected acc. to IP 67

Sensors

For the standard version of electronic sensors, the following are to be observed:

•Make certain that the total power consumption of the sensor is not greater than that of

the base.

•Only use sensors with a voltage of 24 V DC

Mechanical switches

For the standard version of mechanical switches, the following are to be observed:

•Use switches for small load currents

•Use switches with a residual current I <0.1 mA in the open switching state

•The total resistance of the circuit should be less than 1 kOhm

3.2. Function

This set transfers power from the base to the remote via an air bridge; the base then

receives data back from the remote. The base and remote must match one another with

respect to size.

The sensors are wired to the remote. The remote is only inductively coupled to the base,

however. The base transmits the energy for the sensors to the remote. The signal from the

sensors is transmitted to the base by the remote.

The energy available for the sensors is dependent on the distance and on the offset

between base and remote and is, therefore, limited. For this reason, the total current

consumption of the connected sensors must not exceed the maximum power output of the

remote.

3.3. Features,

Advantages

•The cable length between the remote and consumers is limited depending on the cable

resistance.

•LED indicator on the remote and base for operational readiness and operating voltage

•Angle offset is possible between base and remote

•Simple wiring of e.g. rotary tables, replaceable punch heads etc.

•M12 plug connection on the systems

•Control of capacitive loads

•More power in the same structural shape

•Large operating voltage range

3.4. Display

If the supply voltage is applied correctly, the green LEDs on the base and remote illuminate.

If the green LEDs on the base only flash, the supply voltage is too low.

As soon as the yellow LED on the base illuminates, data transmission is also secured.

As soon as the remote moves out of the secured working range, its green LEDs begin to

flash and the yellow LED on the base switches off.

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4Indication

Base indicators

Indicators

Function

Green –static

Supply voltage OK

Green –flashing

Supply voltage too low

Yellow –off

No connection between base and remote, no data transmission

Yellow –static

Connection between base and remote OK, data transmission

secured

Remote indicators

Indicators

Function

Green –static

Supply voltage OK

Green –flashing

No connection between base and remote, no data transmission

Green LED status indicator "Power on"

Yellow LED status indicator "InZone"

Status indicator –"Power on"

Balluff Inductive Coupler

Base BIC 1I3-P2A50-M30MI3-SM4ACA und

Remote BIC 2I3-P2A50-M30MI3-SM4ACA

Remote BIC 2I3-P2A50-M30MI3-BPX0C-002-M4CA

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5Installation and Connection

5.1. Mutual

Interference

Attention!

Improper mounting may affect the function of the system and lead to damage.

The spacings specified for installation must be adhered to.

To prevent mutual interference with adjacent bases or remotes, the specified minimum

distances must be adhered to:

Type

A (mm)

BIC 1I3-P2A50-M30MI3-SM4ACA

100

BIC 2I3-P2A50-M30MI3-SM4ACA

100

BIC 2I3-P2A50-M30MI3-BPX0C-002-M4CA

100

5.2. Installation in

Metal

Attention!

Device damage due to induction effects!

Metallic objects on the coil cap cause the objects to be heated.

Install the components so that no metallic objects can collect on the coil cap.

When installing in metal, the specified minimum distances to the surrounding sides of the

metallic object must be maintained. Otherwise, the transmission distance between

transmitter and receiver changes.

The transmission distance can also be influenced by the type of metal.

Type

A (mm)

B (mm)

BIC 1I3-P2A50-M30MI3-SM4ACA

BIC 2I3-P2A50-M30MI3-SM4ACA

BIC 2I3-P2A50-M30MI3-BPX0C-002-M4CA

5.3. Angle Offset

The permissible angle offset ensures proper function, even in difficult installation

conditions:

Distance D (mm)

Angle X

18°

12°

10°

5°

0°

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5Installation and Connection

5.4. Connection

Attention!

Device damage due to incorrect voltage supply!

Malfunctions may occur if the ripple is too high or if the output voltage is not

regulated.

Use only approved, regulated voltage supplies.

Attention!

The remote (receiver) may be damaged by voltage spikes if cables that are too

long are used!

To satisfy the EMC requirements, the receiver cable must not be longer than 10 m.

If a longer cable is used nevertheless, take all necessary measures to protect the

receiver from voltage spikes.

Electrical

connections –

base

The base is wired via a "type 2" characteristic acc. to IEC 61131-2.

Power (M12, 12-pin male plug)

Signal

Meaning

+24 V

Input voltage

GND

Ground

Signal 1

Signal 2

Signal 3

Signal 4

Signal 5

Signal 6

Signal 7

Signal 8

InZone

Not used

Electrical

connections –

remote

The working side functions via a transistor output circuit

with high-side switch and short-circuit protection.

Power (M12, 12-pin female plug)

Signal

Meaning

+24 V

Output voltage

GND

Ground

Signal 1

Signal 2

Signal 3

Signal 4

Signal 5

Signal 6

Signal 7

Signal 8

InZone

Not used

Balluff Inductive Coupler

Base BIC 1I3-P2A50-M30MI3-SM4ACA und

Remote BIC 2I3-P2A50-M30MI3-SM4ACA

Remote BIC 2I3-P2A50-M30MI3-BPX0C-002-M4CA

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6Installation and Connection

6.1. Dimensions –Base

6.2. Mechanical Data –

Base

Housing material

Brass

Degree of protection per IEC 60529

IP 67 (only in plugged-in and screwed-down state)

Connection type

M12, A-coded

Dimensions (D x L in mm)

M30 X 100

Weight

Approx. 160 g

Tightening torque

70 Nm

6.3. Operating

Conditions –Base

Transmission distance

1…5 mm

Ambient temperature Ta

0 °C…55 °C

Storage temperature

-25 °C…75 °C

6.4. Electrical Data –

Base

Operating voltage

24 V DC +-10% , acc. to EN 61131-2

Operating current at 24 V

Max. 1 A

Standby current

Max. 100 mA

Overload protected

Yes

Operating current per output

50 mA

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7Installation and Connection

7.1. Dimensions –

Remote

Connector

SM4ACA

Cable

BPX0C-002-M4CA

7.2. Mechanical Data –

Remote

Housing material

Brass

Degree of protection acc. to IEC 60529

IP 67 (only in plugged-in and screwed-down

state)

Connection type

M12, A-coded / Cable PUR

Dimensions (D x L in mm)

M30 X 100

Weight

Approx. 160 g

Tightening torque

70 Nm

7.3. Operating

Conditions –Remote

Transmission distance

1…5 mm

Ambient temperature Ta

0 °C…55 °C

Storage temperature

-25 °C…75 °C

7.4. Electrical Data –

Remote

Operating voltage

24 V DC +-5 %

Output current

500 mA

Short-circuit protected

Yes

Output peak current

Max. 800 mA

Operational readiness

< 100 ms

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