Balluff BNI IOL-302-002-K006 Bedienungsanleitung

BNI IOL-302-002-K006

IO-Link 1.1 sensor/actuator hub

with extension port

User´s Guide

 
1Contents 
 
1User Instructions 4 
1.1. Structure of the Manual 4 
1.2. Typographical Conventions 4 
Enumerations 4 
Actions 4 
Syntax 4 
Cross-references 4 
1.3. Symbols 4 
1.4. Abbreviations 4 
1.5. Divergent views 4 
2Safety 5 
2.1. Intended Use 5 
2.2. Installation and Startup 5 
2.3. General Safety Instructions 5 
2.4. Resistance to aggressive substances 5 
Hazardous voltage 5 
3First Steps 6 
3.1. Connection overview 6 
3.2. Mechanical Connection 7 
3.3. Electrical Connection 7 
Function ground 7 
IO-Link connection 7 
Connecting the sensor hub 8 
Module variants 8 
Digital sensors 8 
Extension port 8 
Extension port 9 
Extension port configuration 9 
4Configuration: "Extension Off" 10 
4.1. IO-Link Data 10 
4.2. Process Data/ Input Data 10 
4.3. Process Data/ Output Data 10 
4.4. Parameter Data/ Demand Data 11 
Inversion of the inputs 40hex 12 
Configuration of inputs /outputs 41hex 12 
Safe state of outputs 42hex 13 
Safe state of the outputs on Pin 4 42hex 13 
Safe state of the outputs on Pin 2 43hex 14 
Voltage monitoring 44hex 15 
Monitoring the outputs 45hex 15 
Actuator warning 46hex 15 
Setting the serial number 54hex 16 
Configuration of the extension port 55hex 16 
5Configuration: Extended with BNI IOL-302-002-K006 17 
5.1. IO-Link Data 17 
5.2. Process Data/ Input Data 17 
5.3. Process Data/ Output Data 18 
5.4. Parameter Data/ Demand Data 19 
Inversion of the inputs 40hex 20 
Configuration of inputs /outputs 41hex 21 
Safe state of outputs 42hex 22 
Safe state of the outputs on Pin 4 42hex 22 
Safe state of the outputs on Pin 2 43hex 23 
Voltage monitoring 44hex 24 
Monitoring the outputs 45hex 24 

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3 
Actuator warning 46hex 25 
Setting the serial number 54hex 26 
Configuration of the Extension port 55hex 26 
6Configuration extended with Valve Terminal Connector with 22/24 Valves 27 
6.1. IO-Link Data 27 
6.2. Process Data/ Input Data 27 
6.3. Process Data/ Output Data 27 
6.4. Parameter Data / Demand Data 29 
Inversion of the inputs 40hex 30 
Configuration of inputs/outputs 41hex 30 
Safe state of Outputs 42hex 31 
Safe state of the Outputs Pin 4, 42hex 31 
Safe state of the outputs on Pin 2 43hex 32 
Voltage monitoring 44hex 33 
Monitoring the outputs 45hex 34 
Actuator warning 46hex 34 
Setting the serial number 54hex 35 
Configuration of the extension port 55hex 35 
6.5. Error Codes/ Errors 36 
6.6. Events 36 
7IO-Link Functions 37 
7.1. IO-Link Version 1.0/ 1.1 37 
7.2. Data Storage 37 
7.3. Block Configuration 37 
7.4. Restoring the Factory Settings 37 
8Technical Data 38 
8.1. Dimensions 38 
8.2. Mechanical Data 38 
8.3. Electrical Data 38 
8.4. Operating conditions 38 
9Function Indicators 39 
9.1. Function Indicators 39 
LED indicator module status 39 
Digital LED indicators for inputs/outputs 40 
Extension port 40 
10 Appendix 41 
10.1. Type Code 41 
10.2. Ordering Information 41 

Balluff Network Interface / IO-Link BNI IOL-302-002-K006

www.balluff.com

1User Instructions

1.1. Structure of the

Manual

The manual is organized so that the sections build on one another.

Chapter 2: Basic safety information.

……..

1.2. Typographical

Conventions

The following typographical conventions are used in this manual.

Enumerations

Enumerations are shown as a list with an en-dash.

−Entry 1.

−Entry 2.

Actions

Action instructions are indicated by a preceding triangle. The result of an action is indicated

by an arrow.

➢Action instruction 1.

Action result.

➢Action instruction 2.

Syntax

Numbers:

Decimal numbers are shown without additional indicators (e.g. 123), hexadecimal numbers

are shown with the additional indicatorhex (e. g. 00hex).

Cross-references

Cross-references indicate where additional information on the topic can be found.

1.3. Symbols

Attention!

This symbol indicates a safety instruction that must be followed without exception.

Note

This symbol indicates general notes.

1.4. Abbreviations

BNI

DPP

I/O port

IOL

ISDU

EMC

LSB

MSB

Balluff Network Interface

Direct Parameter Page

Digital input/output port

IO-Link

Indexed Service Data Unit

Electromagnetic compatibility

Function earth

Least Significant Bit

Most Significant Bit

1.5. Divergent views

Product views and images can differ from the specified product in this manual. They serve

only as an illustration.

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2Safety

2.1. Intended Use

The BNI IOL-… acts as a decentralized input/output sensor module, which is connected to a

higher-level IO-Link master module through an IO-Link interface.

2.2. Installation and

Startup

Attention!

Installation and startup must only be carried out by trained technical personnel.

Qualified personnel are people who are familiar with installation and operation of

the product and have the necessary qualifications for these tasks. Any damage

resulting from unauthorized tampering or improper use voids the manufacturer's

guarantee and warranty. The operator must ensure that appropriate safety and

accident prevention regulations are observed.

2.3. General Safety

Instructions

Commissioning and inspection

Before commissioning, carefully read the user's guide.

The system must not be used in applications in which the safety of persons is dependent

upon proper functioning of the device.

Authorized personnel

Installation and startup must only be carried out by trained technical personnel.

Intended use

Warranty and liability claims against the manufacturer are rendered void by:

−Unauthorized tampering

−Improper use

−Use, installation or handling contrary to the instructions provided in this user's

guide

Obligations of the operating company

The device is a piece of equipment in accordance with EMC Class A. This device can

produce RF noise. The operator must take appropriate precautionary measures. The device

may only be used with an approved power supply. Only use approved cables.

Malfunctions

In the event of defects and device malfunctions that cannot be rectified, the device must be

taken out of operation and protected against unauthorized use.

Intended use is ensured only when the housing is fully installed.

2.4. Resistance to

aggressive

substances

Attention!

The BNI modules generally have a good chemical and oil resistance. When

used in aggressive media (eg chemicals, oils, lubricants and coolants each in

high concentration (ie, low water content)) must be checked prior application-

related material compatibility. In the event of failure or damage to the BNI

modules due to such aggressive media are no claims for defects.

Hazardous

voltage

Attention!

Before maintenance, disconnect the device from the power supply.

Note

In the interests of product improvement, Balluff GmbH reserves the right to

change the technical data of the product and the content of this manual at any

time without notice.

Balluff Network Interface / IO-Link BNI IOL-302-002-K006

www.balluff.com

3First Steps

3.1. Connection

overview

Figure 3-1: Connection overview BNI IOL-302-002-K006

1 Mounting hole

2 IO-Link interface

3 Standard I/O port 1

4 Standard I/O port 3

5 Status LED: Standard I/O port 5 (pin 2)

6 Standard I/O port 5

7 Status LED: Standard I/O port 5 (pin 4)

8 Extension port or standard I/O port 7

9 Status LED: Power supply for sensors

10Standard I/O port 6

11Standard I/O port 4

12Standard I/O port 2

13Standard I/O port 0

14Label

15Status LED IO-Link

16Status LED power supply for actuators

17Ground connection

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3 First Steps

3.2. Mechanical

Connection

The BNI IOL modules are fastened with 3 M4 screws (position 1, Fig. 3-1/3-2).

3.3. Electrical

Connection

The BNI IOL-302-xxx-K006 modules do not require a separate supply voltage connection.

Supply voltage is provided via the IO-Link interface and the higher-level IO-Link master

module.

Function ground

The modules are equipped with a ground connection.

Figure 3-3: BNI ground connection IOL-302...

➢Connect the sensor hub module to the ground connection.

Note

The FE connection from the housing to the machine must have low-impedance

and be kept as short as possible.

IO-Link

connection

The IO-Link connection is established via an M12 connector (A-coded, male).

IO-Link (M12, A-coded, male)

Requirement

Supply voltage for controller US +24 V

Supply voltage for actuators UA, +24 V

GND, reference potential

C/Q, IO-Link data transmission channel

Balluff Network Interface / IO-Link BNI IOL-302-002-K006

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3 First Steps

Connecting the

sensor hub

➢Connect ground conductor to the FE terminal, if available.

➢Connect the incoming IO-Link cable to the sensor hub.

Note

A standardized sensor cable is used to connect to the higher-level IO-Link master

module. Maximum length of 20 m.

Module variants

Sensor hub variants

Digital port

BNI IOL-302-002-K006

16 inputs/outputs, freely configurable

Digital sensors

Digital input/output port (M12, A-coded, female)

Requirement

+24 V

Input 2/output 2

0 V, GND

Input 1/output 1

Note

For the digital inputs, the input guideline specified in EN 61131-2, Type 3 applies.

Note

Unused input port sockets must be fitted with blind caps to ensure the IP67

protection rating.

Extension port

Digital input/output port (M12, A-coded, female)

Requirement

+24 V

Extension port for actuator power supply

0 V, GND

Communication

Note

A standardized sensor cable is used to connect to the device to be extended.

Maximum length of 20 m.

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3 First Steps

Extension port

The BNI IOL-302-002-K006 module gives you the ability to use the No. 7 slot in various

ways. By default, it is used as a digital I/O slot, where both pin 2 and pin 4 can be used as a

digital input or output.

This slot can be used as an Extension port by making a corresponding entry in the

parameter with an index of 55hex. This makes it possible to operate one of the following

modules using the No. 7 slot.

BNI IOL-302-002-K006

BNI IOL-751-V08-K007

BNI IOL-751-V10-K007

BNI IOL-751-V13-K007

Extension port

configuration

Configuration

Index 55hex value

BNI IOL-302-002-K006

BNI IOL-302-002-K006 with BNI IOL-302-002-K006

BNI IOL-302-002-K006 with BNI IOL-751-V08-K007

BNI IOL-302-002-K006 with BNI IOL-751-V10-K007

BNI IOL-302-002-K006 with BNI IOL-751-V13-K007

Note

The "Factory reset" command does not affect the configuration of the extension

port in any way.

Balluff Network Interface / IO-Link BNI IOL-302-002-K006

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4Configuration: "Extension Off"

4.1. IO-Link Data

BNI IOL-302-002-K006 Extension off

Transfer rate

COM2 (38.4 kbaud)

Minimum cycle time

3.5 ms

Process data length

2 byte input, 2 byte output

4.2. Process Data/

Input Data

BNI IOL-302-000-K006

Process data length of 2 bytes:

Byte

Bit

Description

Input Port 7 Pin 4

Input Port 6 Pin 4

Input Port 5 Pin 4

Input Port 4 Pin 4

Input Port 3 Pin 4

Input Port 2 Pin 4

Input Port 1 Pin 4

Input Port 0 Pin 4

Input Port 7 Pin 2

Input Port 6 Pin 2

Input Port 5 Pin 2

Input Port 4 Pin 2

Input Port 3 Pin 2

Input Port 2 Pin 2

Input Port 1 Pin 2

Input Port 0 Pin 2

4.3. Process Data/

Output Data

BNI IOL-302-000-K006

Process data length of 2 bytes

Byte

Bit

Description

Output Port 7 Pin 4

Output Port 6 Pin 4

Output Port 5 Pin 4

Output Port 4 Pin 4

Output Port 3 Pin 4

Output Port 2 Pin 4

Output Port 1 Pin 4

Output Port 0 Pin 4

Output Port 7 Pin 2

Output Port 6 Pin 2

Output Port 5 Pin 2

Output Port 4 Pin 2

Output Port 3 Pin 2

Output Port 2 Pin 2

Output Port 1 Pin 2

Output Port 0 Pin 2

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