BBA Pumps BA Series Bedienungsanleitung

Pumps for results

User manual

BA series

Product and Dealer information

Note

For the specifications of the pump, drive unit and enclosure, refer to the corresponding type plates.

Delivery date : _______________________________

Product information

Model : _______________________________

Product identification number : _______________________________

Motor serial number : _______________________________

Pump serial number : _______________________________

Trailer serial number

(optional) : _______________________________

Customer's product number : _______________________________

Dealer's product number : _______________________________

Dealer information

Name : _______________________________

Address : _______________________________

City : _______________________________

Country : _______________________________

Dealer contact Telephone number Email

Sales : ________________________________________

Parts : ________________________________________

Service : ________________________________________

Table of contents

BA series pumps

1 Description, application and working principle

1.1 Description.................................................................................................................... pag. 1.1

1.2 Construction and working principle of the pump........................................................... pag. 1.1

1.3 Intended use................................................................................................................. pag. 1.3

1.4 Unintended use ............................................................................................................ pag. 1.4

1.5 Warranty ....................................................................................................................... pag. 1.4

2Data

2.1 Specification sheets...................................................................................................... pag. 2.1

2.2 Explanation of type code .............................................................................................. pag. 2.1

2.3 Sound level................................................................................................................... pag. 2.2

2.4 Applied directives and standards.................................................................................. pag. 2.4

3 Warnings and safety instructions

3.1 Warning and safety symbols ........................................................................................ pag. 3.1

3.2 Safety instructions – general ........................................................................................ pag. 3.1

3.3 Safety instructions – pump ........................................................................................... pag. 3.2

3.4 Safety instructions – electrically driven pump unit........................................................ pag. 3.2

3.5 Safety instructions – diesel engine driven pump unit ................................................... pag. 3.3

3.6 Safety instructions – during maintenance and repair ................................................... pag. 3.3

3.7 Training and knowledge level of personnel .................................................................. pag. 3.4

3.8 Environmental protection.............................................................................................. pag. 3.4

3.9 Designations on the pump or pump unit....................................................................... pag. 3.4

BA series pumps

4 Receiving, transport and storage

4.1 Receiving ...................................................................................................................... pag. 4.1

4.2 Transport ...................................................................................................................... pag. 4.1

4.3 Lifting instructions for pump only .................................................................................. pag. 4.2

4.4 Lifting instructions for pump unit ................................................................................... pag. 4.3

4.5 Moving the pump unit with a forklift .............................................................................. pag. 4.4

4.6 Storage/preservation 6-12 months ............................................................................... pag. 4.5

4.7 Storage longer than 6-12 months ................................................................................. pag. 4.6

4.8 Inspection during storage ............................................................................................. pag. 4.6

4.9 Transport of pump with preservation agent .................................................................. pag. 4.6

4.10 Removal of preservation agent ..................................................................................... pag. 4.7

5 Pump unit installation

5.1 Placement – general..................................................................................................... pag. 5.1

5.2 Outdoor use .................................................................................................................. pag. 5.4

5.3 Indoor use..................................................................................................................... pag. 5.4

5.4 Placement in an area with a potentially flammable or explosive atmosphere............... pag. 5.4

5.5 Piping guidelines – general........................................................................................... pag. 5.5

5.6 Suction pipe .................................................................................................................. pag. 5.6

5.7 Pressure pipe.............................................................................................................. pag. 5.14

5.8 Suction strainer........................................................................................................... pag. 5.15

6 Pump – general

6.1 Preparation for starting the pump or pump unit ............................................................ pag. 6.1

6.2 Preparations for starting ............................................................................................... pag. 6.2

6.3 Starting ......................................................................................................................... pag. 6.2

6.4 Monitoring during operation .......................................................................................... pag. 6.3

6.5 Stopping........................................................................................................................ pag. 6.4

6.6 Draining the pump when there is a danger of freezing ................................................. pag. 6.5

BA series pumps

7 Pump unit with electric drive

7.1 Safety instructions ........................................................................................................ pag. 7.1

7.2 Connection – general ................................................................................................... pag. 7.1

7.3 Electrical connection..................................................................................................... pag. 7.2

7.4 Control panel ................................................................................................................ pag. 7.2

7.5 Safeguards ................................................................................................................... pag. 7.4

7.6 Electric motors.............................................................................................................. pag. 7.5

7.7 Commissioning ............................................................................................................. pag. 7.6

7.8 Checking the direction of rotation................................................................................. pag. 7.6

7.9 Starting ......................................................................................................................... pag. 7.7

7.10 Stopping ....................................................................................................................... pag. 7.7

8 Pump unit with diesel drive

8.1 Safety instructions ........................................................................................................ pag. 8.1

8.2 Connection – general ................................................................................................... pag. 8.1

8.3 Control panel ................................................................................................................ pag. 8.2

8.4 Control panel for electronically regulated engine ......................................................... pag. 8.4

8.5 Connection of auxiliary fuel supply (optional) ............................................................... pag. 8.6

8.6 Starting ......................................................................................................................... pag. 8.8

8.7 Stopping ..................................................................................................................... pag. 8.10

8.8 Diesel drive engine unit – Hatz................................................................................... pag. 8.10

8.9 Diesel drive engine unit – Perkins .............................................................................. pag. 8.25

9 Maintenance

9.1 General......................................................................................................................... pag. 9.1

9.2 Safety instructions during maintenance, repair and inspection .................................... pag. 9.1

9.3 Protecting electrically driven pump unit against unintended activation ........................ pag. 9.2

9.4 Protecting diesel engine driven pump unit against unintended activation .................... pag. 9.2

9.5 Maintenance instructions.............................................................................................. pag. 9.2

9.6 Daily maintenance of the pump.................................................................................... pag. 9.2

9.7 Other pump maintenance............................................................................................. pag. 9.3

BA series pumps

9.8 Maintenance activities – pump ..................................................................................... pag. 9.4

9.9 Shipping the pump or pump unit ................................................................................. pag. 9.10

9.10 Draining the pump ...................................................................................................... pag. 9.10

9.11 Internal cleaning of the pump ..................................................................................... pag. 9.12

9.12 External cleaning of the pump or pump unit ............................................................... pag. 9.12

10 Troubleshooting tables

10.1 Troubleshooting table – pump (general) ..................................................................... pag. 10.1

10.2 Troubleshooting table – electric drive ......................................................................... pag. 10.4

10.3 Troubleshooting table – diesel engine drive ............................................................... pag. 10.5

11 Disposal

12 CE Declaration

This user manual is for the BA series of pumps. The original version was written in Dutch by BBA

Pompen en Buizen BV.

The BA series of pumps are manufactured by:

BBA Pompen en Buizen BV

Zutphensestraat 242

7325 WV Apeldoorn

The Netherlands

Hereafter, the manufacturer will simply be referred to as BBA Pumps.

Service department tel. no. The Netherlands International

during business hours: +31 (0)314 368444 +31 (0)314 368436

after business hours: +31 (0)88 2981722 +31 (0)88 2981744

Fax: +31 (0)314 335047

Email: [email protected]

Website: www.bbapumps.com

No part of this publication may be reproduced in any form whatsoever without the prior written

permission of BBS Pumps BV.

Disclaimer

Despite the care that has been put into the compilation of the text and illustrations, neither the author

nor the publisher can be held liable for any consequential damages resulting from possible errors in

this publication.

The original manual was written in Dutch. Versions in other languages are translations of the original

instructions. A translation may contain information that differs from the original due to interpretation

of the content and meaning of the original text.

In the case of such discrepancies, the original Dutch-language instructions will be considered the

sole authentic source for the purpose of determining the content and meaning of the text.

This manual reflects the state of the art in technology at the time of publication.

BBA Pumps BV reserves the right to make changes to technical and design specifications at any

time without prior notice.

Publication date: 1401

EN manual: 9700010101

BA series pumps

1401

Introduction

This user manual contains information for the installation, use and user maintenance of a

pump from the BA series. The information in this manual must therefore be strictly

followed. Read and understand the manual completely before installing and

commissioning the pump.

Contact BBA Pumps BV if you have any questions or anything is unclear.

BBA Pumps cannot be held responsible for accidents and/or damage that result from

failure to follow the guidelines in this manual.

Keep this manual with the pump. You can order an extra copy of the manual from BBA

Pumps BV.

This manual is part of the pump. If the pump is transferred to another user, this manual

must accompany it.

Depending on which drive motor/engine is used, this user manual may be accompanied by

the manual for the drive motor/engine. Read the supplied manual carefully and follow the

procedures and safety instructions.

Version and application

The BA series consists of different types of pumps in various versions. The pump is

available as a separate component or as a complete installation. The complete pump unit

can be driven by an electric motor or diesel engine and can be mounted on an open frame,

on a half-closed frame or in a noise attenuating enclosure. From this point forward we

simply refer to an enclosure. For movement around the site, the pump frame can be

equipped with wheels and a tow bar.

The pumps are suitable for pumping clean and polluted liquids.

If the pump is equipped with a vacuum system, the pump is also self-priming.

Note

Because the BA series consists of a large number of different types of pumps in various

versions, the illustrations in this manual may not match the actual situation.

BA series pumps

1401 Description, application and working principle

1.1

1 Description, application and working principle

1.1 Description

The BA series of pumps, with their large solids handling capacity and good wear resistance, are perfect

for pumping both clean and partially polluted liquids.

The solids handling capacity is specified on the data sheet that accompanies the pump unit.

The pumps are fitted with a half open or closed impeller and a wear plate or wear ring which can be

replaced quickly. Because few moving parts come into contact with the liquid, the pump is subject to

minimal wear.

The design includes large cleaning covers so the pump can be cleaned internally.

The design of the pump shaft seal is dependent on the application. The standard configuration includes

oil cooling of the pump shaft seal. This characteristic is indicated by a code in the type designation.

The data sheet that accompanies the pump includes all data for the pump or pump unit.

Before the pump or pump unit is connected, an assessment must always be made to determine

whether it is suitable for the intended application.

1.2 Construction and working principle of the pump

Construction

The pump consists of the following main components:

1. Suction side

2. Float chamber

3. Pressure side

4. Cleaning cover

5. Vacuum pump

6. Drive shaft

7. Pump housing

8. Vacuum pump drive

9. Cleaning cover

10. Cleaning cover

11. Non-return valve

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