Beckhoff CX51 0 Series Bedienungsanleitung
Manual
CX51x0
Embedded-PC
1.6
2016-05-18
Version:
Date:
Table of contents
Table of contents
1 Foreword ....................................................................................................................................................5
1.1 Notes on the documentation............................................................................................................. 5
1.2 Safety instructions ............................................................................................................................ 6
1.3 Documentation issue status.............................................................................................................. 7
2 Product overview.......................................................................................................................................8
2.1 Intended use ..................................................................................................................................... 8
2.2 System overview............................................................................................................................... 9
2.3 CX5120 Technical data .................................................................................................................. 11
2.4 CX5130 Technical data .................................................................................................................. 12
2.5 CX5140 Technical data .................................................................................................................. 13
2.6 Types .............................................................................................................................................. 14
2.7 Architecture overview ..................................................................................................................... 16
2.8 Battery compartment ...................................................................................................................... 18
2.9 CFast slot........................................................................................................................................ 20
2.10 CFast card ...................................................................................................................................... 21
3 Seconds UPS ...........................................................................................................................................22
3.1 S-UPS: capacitive one-second UPS............................................................................................... 22
3.2 Overview......................................................................................................................................... 24
3.2.1 FUNCTION_BLOCK FB_S_UPS_CX51x0 .........................................................................24
3.2.2 FUNCTION_BLOCK FB_NT_QuickShutdown....................................................................27
3.3 Functions ........................................................................................................................................ 28
3.3.1 FUNCTION F_GetVersionTcSUPS_CX51x0......................................................................28
3.4 Data Types ..................................................................................................................................... 29
3.4.1 TYPE E_S_UPS_Mode ......................................................................................................29
3.4.2 TYPE E_S_UPS_State .......................................................................................................29
4 Mounting and wiring ...............................................................................................................................30
4.1 Unpacking, installation and transport.............................................................................................. 30
4.2 Dimensions ..................................................................................................................................... 31
4.3 Installation on the mounting rail ...................................................................................................... 33
4.4 Power supply .................................................................................................................................. 35
4.5 Installation of passive terminals at the CX51x0 power supply unit ................................................. 37
4.6 DVI-I port ........................................................................................................................................ 38
4.7 USB connections ............................................................................................................................ 40
4.8 LAN connections............................................................................................................................. 41
4.9 RS232 connections (CX51x0-N030)............................................................................................... 43
4.10 RS422/RS485 connections (CX51x0-N031)................................................................................... 44
5 Commissioning/Configuration ...............................................................................................................46
5.1 BIOS setup ..................................................................................................................................... 46
5.1.1 Main ....................................................................................................................................47
5.1.2 Advanced ............................................................................................................................49
5.1.3 Chipset................................................................................................................................67
5.1.4 Security ...............................................................................................................................72
5.1.5 Boot.....................................................................................................................................73
5.1.6 Save & Exit .........................................................................................................................75
5.2 EtherCAT cable redundancy........................................................................................................... 76
5.3 Operating CX51x0-N03x with TwinCAT ......................................................................................... 80
CX51x0 3Version: 1.6
Table of contents
5.3.1 Operation with TwinCAT2 ...................................................................................................80
5.3.2 Operation with TwinCAT3 ...................................................................................................82
5.4 Switching on and off ....................................................................................................................... 84
6 Error handling and diagnostics .............................................................................................................85
6.1 Basic CPU module.......................................................................................................................... 85
6.1.1 LEDs on the basic CPU module .........................................................................................85
6.1.2 LEDs of the power supply in K-bus mode...........................................................................86
6.1.3 LEDs of the power supply in E-bus mode...........................................................................89
6.2 Faults .............................................................................................................................................. 90
7 Decommissioning....................................................................................................................................91
7.1 Disassembly and disposal .............................................................................................................. 91
8 Appendix ..................................................................................................................................................93
8.1 Accessories .................................................................................................................................... 93
8.2 Certifications ................................................................................................................................... 94
8.3 Support and Service ....................................................................................................................... 95
CX51x04 Version: 1.6
Foreword
1 Foreword
1.1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the following notes and explanations are followed when installing and commissioning
these components.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
For that reason the documentation is not in every case checked for consistency with performance data,
standards or other characteristics.
In the event that it contains technical or editorial errors, we retain the right to make alterations at any time
and without warning.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC®and XTS® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
CX51x0 5Version: 1.6
Foreword
1.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the
life and health of persons.
WARNING
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and
health of persons.
CAUTION
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to
persons.
Attention
Damage to the environment or devices
Failure to follow the instructions associated with this symbol can lead to damage to the en-
vironment or equipment.
Note
Tip or pointer
This symbol indicates information that contributes to better understanding.
CX51x06 Version: 1.6
Foreword
1.3 Documentation issue status
Version Modifications
0.1 Preliminary version
1.0 First publication
1.1 UL requirements added
1.2 Values changed in chapter Seconds UPS
1.3 Architecture overview added
1.4 Revised description of the Diagnostic LEDs
1.5 Note about driver support for serial port added
1.6 Chapter Types reworked
CX51x0 7Version: 1.6
Product overview
2 Product overview
2.1 Intended use
The CX51x0 device series is a modular control system designed for top-hat rail installation. The system is
scalable, so that the required modules can be assembled and installed in the control cabinet or terminal box
as required.
Only switch the PC off after closing the software
Before the Embedded PC is switched off, the software currently running on it should be stopped properly in
order to avoid data loss on the hard disk. Please read the section on “Switching off [}84]”.
Switch off all system components and uncouple the Industrial PC from the system if the PC is not used for
control purposes, e.g. during a function test. To disconnect first pull the first terminal behind the power
supply unit (optional), then pull the connectors of the fieldbus connections.
System components that have been switched off must be secured against being switched on again.
The Embedded PC’s power supply unit must be supplied with 24VDC.
Attention
Damage to the environment or devices
Do not exchange any parts when under power! The exchange of controller parts when live
can lead to short-circuits or overvoltages. These can damage the controller itself and con-
nected peripherals (terminals, monitors, input devices, etc.).
When components are being fitted or removed, the supply voltage must be switched off.
Software knowledge
Attention
System malfunctions
Mandatory software knowledge! Every user must be familiar with any of the functions of the
software installed on the PC that he can reach.
CX51x08 Version: 1.6
Product overview
2.2 System overview
The system
The CX51x0 series devices are DIN rail-mountable, fanless Embedded PCs with direct connection for
Beckhoff Bus Terminals or EtherCAT Terminals. In contrast to the other CX device families, the CX51x0
series has a fixed, non-expandable number of system interfaces. The housing design for this series is
optimized for robustness and compactness. No modular expandability for the left-hand side is provided.
Although EtherCAT integration offers a wide range of expansion capability. Further master/slave fieldbus
connections (PROFIBUS, CANopen, DeviceNet) or communication interfaces (RS232, RS422/RS485) and
all other signal types accessible via EtherCAT can be directly connected as EtherCAT Terminals. Two
independent Gigabit Ethernet ports and four USB 2.0 interfaces are available. A Beckhoff Control Panel or a
standard DVI monitor can be connected to the DVI-I interface. A serial port (RS232/RS422/RS485) or a
fieldbus connection with master or slave function can be added as an optional interface as required. An
interchangeable CFast card located behind a flap that is accessible from outside is used as boot and storage
medium. The built-in capacitive 1-second UPS ensures secure backup of persistent application data on the
CFast card. The date and time are buffered via a replaceable battery. The operating system is Microsoft
Windows Embedded Standard 7 Professional. The TwinCAT automation software transforms a
CX51x0system into powerful PLC and Motion Control system that can be operated with or without
visualization.
EtherCAT as a fast I/O system
Like all Embedded PCs from the CX series (except CX100x), the CX51x0 was developed for optimum
interaction with EtherCAT. The primary EtherCAT connection is generally established via terminals. This is
where E-Bus Terminals are attached. In addition, one of the Ethernet interfaces of the CPU module (X001) is
parameterized for EtherCAT operation, and external EtherCAT components can be connected. To achieve
line redundancy, both interfaces can be interconnected as a ring.
EtherCAT offers several options for connecting conventional fieldbus systems to the CX51x0. EtherCAT
devices in terminal form provide several fieldbus masters and slaves, for example the PROFIBUS master as
EtherCAT Terminal EL6731. In practice, this means that the PROFIBUS master can be positioned exactly
where it is required within a machine.
PLC, Motion Control, interpolation and visualization
As a DIN rail IPC and in conjunction with the TwinCAT software from Beckhoff, the CX51x0 offers the same
functionality as large Industrial PCs. In terms of PLC, up to four virtual IEC 61131 CPUs can be programmed
with up to four tasks each, with a minimum cycle time of 50 μs. All IEC 61131-3 languages can be used.
Moreover, all TwinCAT functionalities are available for Motion Control applications:
in theory, up to 256 axes can be controlled and in addition to simple point-to-point movements, more
complex multi-axis functions such as “electronic gearbox”, “cam plates” and “flying saw” can be
implemented.
In addition to real-time execution of control tasks, the TwinCAT real-time kernel ensures that enough time
remains for the user interface (HMI), to communicate with the real-time components via software interfaces
such as ADS or OPC.
CX51x0 9Version: 1.6
Product overview
For CX51x0 the familiar basic principle applies: it is a programming tool for all controllers.
The complete programming of PLC, Motion Control and visualization is transferable to all PC controls from
Beckhoff, which is reassuring in cases where it becomes apparent during a project that more processing
power is required after all. In this case a system with higher performance can be used.
Optional interfaces:
The optional interfaces can be used to connect single-channel fieldbus interfaces. Operation is limited to one
interface at a time. If several fieldbus interfaces are required, they can be added as E-bus terminals
(EL67xx). The following fieldbus interfaces are available:
• CX51x0-N030 = RS232, D-Sub connector
• CX51x0-N031 = RS422/RS485, D-Sub socket
• CX51x0-M310 = PROFIBUS master, D-Sub socket, 9-pin
• CX51x0-B310 = PROFIBUS slave, D-Sub socket, 9-pin
• CX51x0-M510 = CANopen master, D-Sub connector, 9-pin
• CX51x0-B510 = CANopen slave, D-Sub connector, 9-pin
• CX51x0-M930 = PROFINET RT, controller, Ethernet (2 x RJ-45 switch)
• CX51x0-B930 = PROFINET RT, device, Ethernet (2 x RJ-45 switch)
• CX51x0-B951 = Ethernet/IP slave, Ethernet (2 x RJ-45 switch)
• CX51x0-B100 = EtherCAT slave, EtherCAT IN and OUT (2 x RJ 45)
• CX5130-N020 = second DVI-D interface
• CX5140-N020 = second DVI-D interface
The software
In combination with the TwinCAT automation software, the CX51x0 Embedded PC becomes a powerful IEC
61131-3 PLC with up to four user tasks. Additionally, Motion Control tasks can also be executed. Depending
on the required cycle time, several servo axes can be controlled. Even special functions such as “flying saw”,
“electronic gearbox” and cam plate can be realized.
The CX51x0 system is programmed in the same way as other bus controllers:
Remote programming via Ethernet
The CPU generally features a PLC runtime. A laptop or a desktop PC connected with the CX via Ethernet
(network) is used for programming. The programs are developed on the laptop with a standard TwinCAT
software license and then loaded into the target device.
Visualization
The visualization feature integrated in TwinCAT can be used, or one of the other commercially available
visualization solutions. The Beckhoff OPC server is available for interfacing with SCADA packages. In other
words, the CX51x0 also offers visualization and simultaneous control in real-time on a single system.
CX51x010 Version: 1.6
Dieses Handbuch passt für folgende Modelle
3
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