Beckhoff C6240-1007 Bedienungsanleitung

Installation and Operating instructions for

Control Cabinet Industrial PC

C6240-1007

Version: 1.0

Date: 2007-12-20

Table of contents

General instructions 3

Notes on the Documentation 3

Liability Conditions 3

Description of safety symbols 3

Basic safety measures 4

Operator's obligation to exercise diligence 5

Operator requirements 5

Product Description 6

Appropriate Use 6

Opening the Housing 6

Configuration with 100-240 VAC Full Range Power Supply 7

Configuration with 24 VDC Power Supply (optional) 8

Interfaces 9

PS/2 connections 9

Parallel interface 9

Serial interfaces 9

VGA connection 9

USB interfaces 9

Network connection 9

Sound-On-Board 9

Additional plug-in cards (optional) 9

Installation Instructions 10

Transport and Unpacking 10

Transport 10

Unpacking 10

Installation of the PC in the control cabinet 11

Earthing measures 11

Power Supply Connection with 100-240 VAC power supply unit 12

Mains Socket 12

Power supply cords 12

Power Supply Connection with 24 VDC power supply unit 13

Electrical Data 13

Connecting the power supply 13

Power Switch 13

Fitting the Power Supply Cable 14

Fitting the connector 14

Connecting 24V DC Power Supply 15

Cable Cross Sections 15

PC_ON, Power-Status, UPS output 15

Wiring diagram 15

Connecting devices 16

Connecting cables 16

Check voltage rating and connect. 16

Operating Instructions 17

Switching the Industrial PC on and off 17

First switching on and driver installation 17

Servicing and Maintenance 18

Cleaning the Industrial PC 18

Replacing the battery on the motherboard 18

Servicing 18

Shutting down 18

Disposal 18

UPS Software Components (optional) 19

Installation on the PC 19

Help files 19

C6240-1007 1

Table of contents

Troubleshooting 20

Fault correction 20

Service and Support 21

Beckhoff's branch offices and representatives 21

Beckhoff headquarters 21

Beckhoff Support 21

Beckhoff Service 21

Assembly dimensions 22

Configuration with 100-240 VAC Power Supply 22

Configuration with 24 VDC-Power Supply (optional) 23

Appendix 24

Technical data 24

Approvals 24

FCC: Federal Communications Commission 24

Radio Frequency Interference Statement 24

FCC: Canadian Notice 24

2C6240-1007

General instructions

Notes on the Documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For that reason the

documentation is not in every case checked for consistency with

performance data, standards or other characteristics. None of the

statements of this manual represents a guarantee (Garantie) in the

meaning of § 443 BGB of the German Civil Code or a statement about the

contractually expected fitness for a particular purpose in the meaning of

§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or

editorial errors, we retain the right to make alterations at any time and

without warning. No claims for the modification of products that have

already been supplied may be made on the basis of the data, diagrams

and descriptions in this documentation.

this publication, whether in whole or in part, without the written permission

of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

C6240-1007 3

General instructions

Basic safety measures

Only switch the PC off after

closing the software

Before the Industrial PC is switched off, software that is running must

be properly closed.

Otherwise it is possible that data on the hard disk is lost. Please read the

section on Switching the Industrial PC on and off.

Warning

Switch off all parts of the equipment, then uncouple the fieldbus!

Before opening the housing of the PC, and whenever the PC is being used

for purposes other than plant control, such as during functional tests

following repair, all parts of the equipment must first be switched off, after

which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).

Items of equipment that have been switched off must be secured against

being switched on again.

The Industrial PC’s power supply unit must be supplied with

100 VAC - 240 VAC or 24 VDC (optional).

Danger

Do not open the power supply unit while voltage is applied!

The supply voltage must be switched off before the power supply unit

housing is opened.

Warning

Do not exchange any parts when under power!

When components are being fitted or removed, the supply voltage must be

switched off.

Fitting work on the Industrial PC can result in damage:

• If metal objects such as screws or tools fall onto operating circuit

boards.

• If connecting cables internal to the PC are removed or inserted

during operation.

• If plug-in cards are removed or inserted when the PC is switched

on.

4C6240-1007

General instructions

Operator's obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended use (see also

Product Description).

• the Industrial PC is in a sound condition and in working order

during operation.

• the operation manual is in good condition and complete, and

always available for reference at the location of the Industrial PC.

• the Industrial PC is operated, maintained and repaired only by

sufficiently qualified and authorised personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• none of the safety and warning notes attached to the Industrial PC

are removed, and that all notes remain legible.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Industrial PC is

being used, there will be national regulations for the control of such

machines and plant that the operator must observe. These regulations

cover, amongst other things, the intervals between inspections of the

controller.

The operator must initiate such inspections in good time.

Warning

Only trained persons may open the Industrial PC housing!

The operator is responsible for ensuring that only trained electrical staff

opens the housing of the Industrial PC.

Procedure in the event of a

fault

In the event of a fault in the Industrial PC, appropriate measures can be

determined with the aid of the list in the Fault correction section.

Operator requirements

Read the operating

instructions

Every user of the Industrial PC must have read these operating

instructions.

Software knowledge Every user must be familiar with any of the functions of the software

installed on the PC that he can reach.

C6240-1007 5

Product Description

Appropriate Use

The C6240-1007 Industrial PCs is designed for mounting in control

cabinets for machine and plant engineering applications.

Opening the Housing

Front view of C6240-1007,

configuration with

100-240 VAC power supply

Front view of C6240-1007,

configuration with

24 VDC power supply

(optional)

Opening the housing After solving the two screws (1), the upper housing cover (2) can now be

tilted upwards, thus providing access to the drives, 3½ inch hard disk,

processor, memory and plug-in cards.

6C6240-1007

Product Description

Configuration with 100-240 VAC Full Range Power Supply

View of the open PC

Under the housing cover is a 7 slot computer core with standard ATX

motherboard for Intel® Core™ Duo and Core™ 2 Duo and a 100-240 VAC

full range power supply.

Front view of the PC

The picture shows the optional configuration of the PC with a removable

hard disk drawer (1) for one Serial-ATA-hard disk drive and a slimline CD/

DVD-ROM drive (2) instead of the standard CD/ DVD-ROM drive.

The connections of the Industrial PC are located at the front of the housing.

removable hard disk

drawer for one Serial-ATA-

hard disk (optional)

card holders

slimline CD/ DVD-ROM

drive (optional)

100-240 VAC

full range power supply 3 ½“ hard disk

7-slot-ATX motherboard

fan

interfaces

C6240-1007 7

Product Description

Configuration with 24 VDC Power Supply (optional)

View of the open PC

Under the housing cover is a 7 slot computer core with standard ATX

motherboard for Intel® Core™ Duo and Core™ 2 Duo and a fanless

24 VDC power supply unit (optional with UPS).

Front view of the PC

The picture shows the optional configuration of the PC with a multi DVD

drive (1) instead of the standard CD/ DVD-ROM drive.

The connections of the Industrial PC are located at the front of the housing.

multi DVD drive (optional)

instead of CD/DVD-ROM

drive

card holders

24 VDC power supply

fanless with UPS (optional)

3 ½“ hard disk 7-slot-ATX motherboard

fan

interfaces

8C6240-1007

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