Beckhoff CX1020 Series Bedienerhandbuch

Hardware documentation for

CX1020 / CX1030 Embedded PC

CX1020-0xxx

CX1020-Nxxx

CX1030-0xxx

CX1030-Nxxx

version: 1.9

date: 2007-06-11

Table of contents

Embedded PC 1

Table of contents

1. Foreword

Notes on the documentation 4

Safety instructions 5

Documentation issue status 7

2. Product overview 8

Appropriate use 8

System overview 9

Basic modules 12

Technical data CX1020 12

Technical data CX1030 13

Configurations CX1020 15

Configurations CX1030 16

Connections 17

Battery compartment 20

Compact Flash slot 21

Compact Flash card 22

Fan cartridge 23

Memory overview 25

PC 104 Bus 26

System interfaces 28

Technical data 28

Connections CX1020-N010 31

Connections CX1020-N020 33

Connections CX1020-N030/40 39

Connections CX1020-N031/41 40

Connections CX1020-N060 43

Power supply units 45

Overview power supply units 45

Technical data CX1100-0001 46

Technical data CX1100-0002 47

Technical data CX1100-0012 48

Technical data CX1100-0003 49

Technical data CX1100-0013 50

Technical data CX1100-0004 51

Technical data CX1100-0014 52

Connections CX1100-0001 53

Connections CX1100-00x2 54

Connections CX1100-00x3 55

Connections CX1100-00x4 56

LCD display 57

Table of contents

2 Embedded PC

3. Transport 58

Unpacking, installation and transport 58

4. Assembly and connecting 59

Mechanical assembly 59

Dimensions 59

Mechanical assembly of basic module 67

Mechanical assembly of fieldbus connectors 70

Ground connection 72

Start-up procedure 73

Switching on / off 73

BIOS Setup 74

Standard CMOS Features 76

IDE Primary Master 78

IDE Primary Slave 80

Advanced BIOS Features 82

CPU Feature 85

Advanced Chipset Features 86

Integrated Peripherals 88

OnChip IDE Device 89

Onboard Device 90

SuperIO Device 91

Power Management Setup 92

PnP / PCI Configuration 94

IRQ Resources 95

Memory Resources 96

PC Health Status 97

Frequency / Voltage Control 99

5. Error handling and diagnostics 100

CPU basic module 100

CX1020 LED CPU basic module 100

CX1030 LED CPU basic module 101

Power supply units 102

LED CX1100-0001 102

LED CX1100-0002 103

LED CX1100-0012 105

LED CX1100-0003 107

LED CX1100-0013 109

LED CX1100-0004 112

LED CX1100-0014 113

Faults 114

6. Decomissioning 115

Removal and disposal 115

7. Appendix 117

Accessories 117

Table of contents

Embedded PC 3

Certifications 118

Support and service 119

Foreword

4 Embedded PC

1. Foreword

Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering who are

familiar with the applicable national standards. It is essential that the following notes and explanations are followed

when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for

safety, including all the relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described are, however, constantly under

development. For that reason the documentation is not in every case checked for consistency with performance data,

standards or other characteristics. None of the statements of this manual represents a guarantee (Garantie) in the

meaning of § 443 BGB of the German Civil Code or a statement about the contractually expected fitness for a

particular purpose in the meaning of § 434 par. 1 sentence 1 BGB. In the event that it contains technical or editorial

errors, we retain the right to make alterations at any time and without warning. No claims for the modification of

products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this

documentation.

part, without the written permission of Beckhoff Automation GmbH, is forbidden.

Foreword

Embedded PC 5

Safety Instructions

Safety Rules

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for

safety, including all the relevant laws, regulations, guidelines and standards.

State at Delivery

All the components are supplied in particular hardware and software configurations appropriate for the application.

Modifications to hardware or software configurations other than those described in the documentation are not

permitted, and nullify the liability of Beckhoff Automation GmbH.

Personnel Qualification

This description is only intended for the use of trained specialists in control and automation engineering who are

familiar with the applicable national standards.

Description of safety symbols

The following safety symbols are used in this operating manual. They are intended to alert the reader to the

associated safety instructions

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the environment.

Note

This symbol indicates information that contributes to better understanding.

Operator's obligation to exercise diligence

The operator must ensure that

· the product is only used for its intended purpose.

· the product is only operated in sound condition and in working order.

· the instruction manual is in good condition and complete, and always available for reference at the location where

the products are used.

· the product is operated only by suitably qualified and authorised personnel.

· the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is

familiar with the operating manual and in particular the safety notes contained herein.

National regulations depending on the machine type

Depending on the type of machine and plant in which the product is used, national regulations governing the

Foreword

6 Embedded PC

controllers of such machines will apply, and must be observed by the operator. These regulations cover, amongst

other things, the intervals between inspections of the controller. The operator must initiate such inspections in good

time.

Operator requirements

Read the operating instructions

All users of the product must have read the operating instructions for the system they work with.

System know-how

All users must be familiar with all accessible functions of the product.

Foreword

Embedded PC 7

Documentation Issue Status

Version Changes

1.9 system interfaces CX1200-xxxx removed

1.8 names changed for CX10x0-N070 and CX10x0-N80

1.7 note for CX1030, CX10x0-N070 and CX10x0-N80 added

1.6 cable length for DVI cable corrected, notes on temperature sensors added

1.5 cable length for ethernet cable in use of CX1020-N060 added

1.4 changes in new BIOS added

1.3 consumption value for CX1020-A001 added

1.2 notes for ground connection added

1.1 LED blink codes for power supply CX1100-0004 (EtherCAT) extended

1.0.0 notes for use of fieldbus connector added

0.1.0 installation guide for system interface CX1020-N60 and licenses added

0.0.6 LED - diagnostics for CX1020-N060 added

0.0.5 memorymapping (Busmaster, DPRAM I/O)

0.0.4 system interface CX1020-N060 and notes to network interfaces added

0.0.3 basic version

0.0.2 revised Version

0.0.1 preliminarily version

Product overview

8 Embedded PC

2. Product overview

Appropriate Use

The CX1020 device series is a modular control system designed for top-hat rail installation. The system is scalable,

so that the required modules can be assembled and installed in the control cabinet or terminal box as required.

Only switch the PC off after closing the software

Before the Embedded PC is switched off, the software currently running on it should be stopped properly in order to

avoid data loss on the hard disk. Please read the section on “Switching off”.

Switch off all system components and uncouple the Industrial PC from the system if the PC is not used for control

purposes, e.g. during a function test. Disconnect the device by pulling the first terminal after the power supply unit

(CX1100-002 and CX1100-002) (optional) and the fieldbus connectors.

System components that have been switched off must be secured against being switched on again.

The power supply unit of the Embedded PC requires a 24 V DC supply.

Danger

Do not exchange any parts when under power!

When components are being fitted or removed, the supply voltage must be switched off.

Software knowledge

Warning

Mandatory software knowledge!

Every user must be familiar with any of the functions of the software installed on the PC that he can reach.

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