Beckhoff C5101 Bedienungsanleitung

Installation and Operating instructions for

19 Inch Rack Mount

Industrial PC C5101

Version: 1.5

Date: 2008-06-09

Table of contents

General Notes 3

Notes on the Documentation 3

Liability Conditions 3

Description of safety symbols 3

Basic safety measures 4

Operator's obligation to exercise diligence 5

Operator requirements 5

Product Description 6

Appropriate Use 6

Structure 6

Interfaces 8

Serial interfaces 8

Network connection 8

DVI (Digital Visual Interface) 8

USB interfaces 8

Additional plug-in cards (optional) 8

Interfaces behind the front flap 9

Reset pushbutton 9

LEDs 9

USB interfaces 9

Power pushbutton 9

Installation Instructions 10

Transport and Installation 10

Transport 10

Unpacking 10

Installation 10

Power Supply Connection 11

Mains Socket 11

Power supply cords 11

Connecting devices 12

Connecting cables 12

Check voltage rating and connect. 12

Operating Instructions 13

Switching the Industrial PC on and off 13

First switching on and driver installation 13

Maintenance 14

Cleaning the Industrial PC 14

Replacing the battery on the motherboard 14

Servicing 14

Changing the filter mat 14

Shutting down 15

Disposal 15

Troubleshooting 15

Fault correction 15

Beckhoff Support & Service 16

Beckhoff branches and partner companies 16

Beckhoff Headquarters 16

Beckhoff Support 16

Beckhoff Service 16

C5101 1

Table of contents

Assembly dimensions 17

Appendix 18

Technical data 18

Approvals 18

FCC: Federal Communications Commission Radio Frequency Interference

Statement 18

FCC: Canadian Notice 18

2C5101

General Notes

Notes on the Documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

Liability Conditions

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described

are, however, constantly under development. For that reason the

documentation is not in every case checked for consistency with

performance data, standards or other characteristics. None of the

statements of this manual represents a guarantee (Garantie) in the

meaning of § 443 BGB of the German Civil Code or a statement about the

contractually expected fitness for a particular purpose in the meaning of

§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or

editorial errors, we retain the right to make alterations at any time and

without warning. No claims for the modification of products that have

already been supplied may be made on the basis of the data, diagrams

and descriptions in this documentation.

this publication, whether in whole or in part, without the written permission

of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the

environment.

Note

This symbol indicates information that contributes to better understanding.

C5101 3

General Notes

Basic safety measures

Only switch the PC off after

closing the software

Before the Industrial PC is switched off, software that is running must

be properly closed.

Otherwise it is possible that data on the hard disk is lost. Please read the

section on Switching the Industrial PC on and off.

Warning

Switch off all parts of the equipment, then uncouple the fieldbus!

Before opening the housing of the PC, and whenever the PC is being used

for purposes other than plant control, such as during functional tests

following repair, all parts of the equipment must first be switched off, after

which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).

Items of equipment that have been switched off must be secured against

being switched on again.

The Industrial PC’s power supply unit must be supplied with 100 VAC -

240 VAC.

Danger

Do not open the power supply unit while voltage is applied!

The supply voltage must be switched off before the power supply unit

housing is opened.

Do not exchange any parts when under power!

When components are being fitted or removed, the supply voltage must be

switched off.

Fitting work on the Industrial PC can result in damage:

• If metal objects such as screws or tools fall onto operating circuit

boards.

• If connecting cables internal to the PC are removed or inserted

during operation.

• If plug-in cards are removed or inserted when the PC is switched

on.

4C5101

General Notes

Operator's obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended use (see also

Product Description chapter).

• the Industrial PC is in a sound condition and in working order

during operation.

• the operation manual is in good condition and complete, and

always available for reference at the location of the Industrial PC.

• the Industrial PC is operated, maintained and repaired only by

sufficiently qualified and authorised personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• none of the safety and warning notes attached to the Industrial PC

are removed, and that all notes remain legible.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Industrial PC is

being used, there will be national regulations for the control of such

machines and plant that the operator must observe. These regulations

cover, amongst other things, the intervals between inspections of the

controller.

The operator must initiate such inspections in good time.

Warning

Only trained persons may open the Industrial PC housing!

The operator is responsible for ensuring that only trained electrical staff

opens the housing of the Industrial PC.

Procedure in the event of a

fault

In the event of a fault in the Industrial PC, appropriate measures can be

determined with the aid of the list in the Fault correction section.

Operator requirements

Read the operating

instructions

Every user of the Industrial PC must have read these operating

instructions.

Software knowledge Every user must be familiar with any of the functions of the software

installed on the PC that he can reach.

C5101 5

Product Description

Appropriate Use

The C5101 Industrial PC has been designed as a rack mount PC for fitting

into 19 inch racks used in machine and plant engineering applications.

Structure

Front view of the C5101

Opening the front flap

In order to gain access to the power pushbutton and to the drives, open the

flap on the front with the key provided for the purpose (see photo above).

Rear view of the C5101

Warning

Only trained persons may open the Industrial PC housing!

Before opening the PC housing, the power plug must be drawn.

Danger

The Industrie-PC is equipped with a fire enclosure. Before switching on

the PC, the casing must be closed!

6C5101

Product Description

Opening the housing

In order to open the PC housing, remove the 4 fastening screws at the side

of the housing cover (see photo Rear view of the C5101) using a cross-

head screwdriver. The cover of the housing can then be lifted up, providing

access to the hard drive, processor, memory and plug-in cards (see

following photograph).

Removing the card holder

Remove the 2 fastening screws of the card holder (see arrows) using a

cross-head screwdriver. The holder can then be lifted up.

View of the open PC

A plug-in motherboard (1) and a 14-slot passive backplane (2) are located

under the housing cover.

The power supply unit (3), the hard drive and the CD/ DVD-drives (4) are

easily accessible.

The connections to the outside are located at the rear of the housing (5)

and behind the front flap.

1 3

C5101 7

Interfaces

Interfaces to the C5101

Industrial PC

Serial interfaces

RS 232

COM1 - COM2

The basic version of the C5101 Industrial PC has two serial interfaces,

COM1 (1) and COM2 (2), using the type RS232, which are brought to a 9

pin SUB-D plug connector.

Network connection

Network 100/1000BASE-T The RJ-45 connector (3) allows the PC to be connected to a

100/1000BASE-T Local Area Network (LAN).

Network 10/100BASE-T The RJ-45 connector (4) allows the PC to be connected to a

10/100BASE-T Local Area Network (LAN).

DVI (Digital Visual Interface)

DVI-I The DVI connection (5) is used for transferring the video signal.

DVI-I standard is supported.

USB interfaces

USB1 – USB3 The USB interfaces (6) (7) and (8) are used to connect peripheral devices

with USB connections.

Two more USB interfaces are located behind the front flap.

USB2.0 standard is supported.

Additional plug-in cards (optional)

Type plate There is a type plate on the top of the Industrial PC which provides

information about the hardware configuration of the Industrial PC at the

time it was supplied.

8C5101

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