Beko BEKOMAT 8 Bedienungsanleitung

BEKOMAT®8

BEKOMAT®9

EN - English

01-3048

Condensate drain

Installation and operating manual

Installation and operating manual EN

2 BEKOMAT®8/9

EN Installation and operating manual

BEKOMAT®8/9 3

Contents

1. Safety information.......................................................................................................................................... 4

1.1. Pictograms and symbols.......................................................................................................................... 4

1.1.1. In this documentation........................................................................................................................................................4

1.1.2. On the device.......................................................................................................................................................................4

1.2. Signal words according to ISO 3864 and ANSI Z.535 ................................................................................ 4

1.3. General safety instructions ..................................................................................................................... 5

1.4. Transport and storage ............................................................................................................................. 7

1.5. Intended use........................................................................................................................................... 8

1.6. Warranty and liability ............................................................................................................................. 8

2. Product information ....................................................................................................................................... 9

2.1. Type plate............................................................................................................................................... 9

2.2. Product overview and description ......................................................................................................... 10

2.3. Function ............................................................................................................................................... 11

2.3.1. Alarm mode ....................................................................................................................................................................... 11

2.4. Dimensions........................................................................................................................................... 12

2.4.1. BEKOMAT®8..................................................................................................................................................................... 12

2.4.2. BEKOMAT®9..................................................................................................................................................................... 12

2.5. Technical data....................................................................................................................................... 13

2.5.1. Performance data............................................................................................................................................................. 13

3. Installation................................................................................................................................................... 14

3.1. Warning................................................................................................................................................ 14

3.2. Installation ........................................................................................................................................... 15

4. Electrical installation .................................................................................................................................... 16

4.1. Installation instructions........................................................................................................................ 16

4.2. Electrical connections ........................................................................................................................... 16

5. Operation..................................................................................................................................................... 18

5.1. Function test ........................................................................................................................................ 19

6. Maintenance and servicing............................................................................................................................ 20

6.1. Maintenance schedule .......................................................................................................................... 20

6.2. Cleaning ............................................................................................................................................... 21

6.3. Spare parts ........................................................................................................................................... 22

6.4. Accessories........................................................................................................................................... 22

7. Troubleshooting and repair ........................................................................................................................... 23

8. Declaration of Conformity ............................................................................................................................ 24

Installation and operating manual EN

4 BEKOMAT®8/9

1. Safety information

1.1. Pictograms and symbols

1.1.1. In this documentation

General instructions

Observe installation and operating instructions

General hazard symbol (danger, warning, caution)

General hazard symbol (danger, warning, caution) relating to mains voltage and powered

machine parts

1.1.2. On the device

Observe installation and operating instructions

(on type plate)

1.2. Signal words according to ISO 3864 and ANSI Z.535

DANGER Imminent danger

Consequences of non-compliance: serious or even fatal injury

WARNING Potential danger

Consequences of non-compliance: serious or even fatal injury

CAUTION Imminent danger

Consequences of non-compliance: injury and/or damage to property

NOTICE Additional notes, tips and hints

Consequences of non-compliance: inecient operation, extra maintenance;

no risk to persons

EN Installation and operating manual

BEKOMAT®8/9 5

1.3. General safety instructions

DANGER Insucient qualication

Improper handling and operation of the device might result in serious or even fatal injury, and/or

serious damage to property.

• All tasks described in this installation and operating manual must be performed by specialist

technical personnel1who meet the criteria outlined below:

• Before carrying out any work with or on the device, all specialist technical personnel¹ must have read

and understood the contents of this installation and operating manual.

DANGER Escaping compressed gas

Risk of serious or even fatal injury from suddenly released compressed gas or condensate at

bursting and/or unsecured device components.

• Before carrying out any assembly, installation or maintenance work, depressurise the system. All

electrical work must be carried out by authorised specialist technical personnel1.

• Use only pressure-resistant installation materials and suitable tools that are in proper working order.

• Before pressurising the system, check all unit parts and repair them, if necessary. Open valves slowly

to prevent pressure blows during operation.

• Make sure that no persons can be injured or objects can be damaged by condensate or escaping

compressed gas.

• Protect the device parts against vibration and impact.

• Perform a leakage test.

DANGER Mains voltage

Risk of serious or even fatal injury from electric shock when coming into contact with non-insulated,

powered components.

• For the electrical installation of the device, adhere to all applicable regulations (e.g. VDE 0100 / IEC

60364).

• Before carrying out any maintenance work, de-energize the system.

• All electrical work must be carried out by authorised specialist technical personnel1.

WARNING Operation of device outside limit range

If the specied limits are exceeded, there is a risk of device malfunction, potentially resulting in

injury and/or damage to property.

• The device must only be operated for the intended purpose and within the permissible limits

specied on the type plate and in the technical data.

• Strictly adhere to the prescribed operating times and maintenance intervals.

1 Specialist technical personnel

Specialist technical personnel are persons who, due to their professional qualication and knowledge in the eld of measuring,

control and pneumatic technology, and their knowledge of the applicable statutory regulations, guidelines and standards are in a

position to foresee potential dangers in relation to the use of the device and are qualied to perform the tasks described in this

manual. Special operating conditions (e.g. aggressive media) require additional knowledge. It is the responsibility of the device

owner to ensure that the instructions in this manual are adhered to.

Installation and operating manual EN

6 BEKOMAT®8/9

NOTICE Warranty and liability for defects

Claims made with reference to warranty and liability for defects shall only be deemed valid, if the

following instructions are strictly adhered to:

• Do not make any modications to the device!

• Use only original spare parts and accessories!

• Strictly observe the installation and operating instructions!

• Use the device only for the intended purpose.

For more information on warranty and liability, see 1.6 auf Seite 8.

NOTICE Installation and operating manual

First make sure that the installation and operating manual actually refers to your device type. This

document contains important information and instructions for the safe operation of the device. Before

carrying out any work with or on the device, all specialist technical personnel¹ must have read this

manual.

A copy of this installation and operating manual must be kept near the device where it is at all times

accessible to sta.

In addition to the instructions in this document, always comply with the statutory regulations for

machine operation, accident prevention and safety. This also applies to the use of accessories and spare

parts.

1 Specialist technical personnel

Specialist technical personnel are persons who, due to their professional qualication and knowledge in the eld of measuring,

control and pneumatic technology, and their knowledge of the applicable statutory regulations, guidelines and standards are in a

position to foresee potential dangers in relation to the use of the device and are qualied to perform the tasks described in this

manual. Special operating conditions (e.g. aggressive media) require additional knowledge. It is the responsibility of the device

owner to ensure that the instructions in this manual are adhered to.

EN Installation and operating manual

BEKOMAT®8/9 7

1.4. Transport and storage

Despite our best eorts regarding packaging, etc., the device might be damaged during transport. Upon delivery, please remove all

packaging material and inspect the device for visible damage. If you detect such damage, immediately notify the carrier company

and BEKO TECHNOLOGIES GMBH or one of its agents.

CAUTION Damage caused during transport or storage

Incorrect transport or storage, or the use of unsuitable lifting equipment might cause damage to the

device.

• The device must only be transported and stored by authorised and suitably trained technical

personnel.

• If you detect any damage, do not start the device.

• Always adhere to the specied transport and storage temperatures.

• Protect the device against direct sunlight and heat radiation.

The device must be stored in the original

packaging. Seal the packaging and store it in a

dry and frost-free room. Ensure that the storage

temperature does not exceed the limits specied

on the type plate.

Even when packaged, take suitable measures to

protect the device against the elements.

While in storage, secure the device so that it

cannot topple over or fall, and protect it against

vibration.

NOTICE Recycling of packaging material

• The packaging material is recyclable. Dispose of the packaging material according to the applicable

statutory regulations.

Installation and operating manual EN

8 BEKOMAT®8/9

1.5. Intended use

The BEKOMAT®is an electronically level-controlled condensate drain for compressed air systems. It is able to drain condensate

from the plant components at operating pressure and with virtually no compressed air loss.

• The device must only be operated when equipped with original spare parts and accessories.

• Do not install the BEKOMAT® 8/9 in areas with a potentially explosive atmosphere.

• Permissible media: condensate, oil-contaminated or oil-free

Operate the BEKOMAT® only for the intended purpose and within the limit ranges specied in the technical data. Do not operate

the device with any media (uids, gas/vapour mixtures) other than those listed above. Any other use of the device is deemed

improper and poses a risk to persons, property and the environment.

1.6. Warranty and liability

All warranty shall be voided, if the BEKOMAT® is used improperly, for a purpose other than the intended or is operated outside the

limits specified in the technical data. In such cases, the manufacturer shall also reject any liability for damages. Improper operation

includes:

• Incorrect installation, commissioning or operation; insucient maintenance

• Operation with defective components

• Non-compliance with the instructions in this document, in particular the safety instructions

• Modication of the device

• Use of third-party spare parts that have not been approved by the manufacturer

EN Installation and operating manual

BEKOMAT®8/9 9

2. Product information

2.1. Type plate

The type plate is attached to the device housing. It contains all key data of the BEKOMAT®. Please have these details to hand

when contacting the manufacturer or supplier.

Hersteller:

BEKO TECHNOLOGIES GmbH

Baujahr: 2016

zul. Betriebsdruck: 0,5 ... 10 bar

zul. Betriebstemp.: +1°C/+60°C

Medium: Druckluft / Kondensat

Inhalt: 19,5 l

Behälternr. 12345678

Beispiel / Example

Designation Description

Hersteller: BEKO TECHNOLOGIES GmbH Name of manufacturer

Baujahr: 2016 Year of manufacture

zul. Betriebsdruck: 0.5 ... 10 bar Max. permissible operating pressure

zul. Betriebstemp.: +1°C/+60°C Max. permissible operating temperature

Medium: Compressed air / condensate Permissible media

Inhalt: 19.5 l Capacity of container

Behälternr. Container number

NOTICE Handling of type plate

Do not remove or cover the type plate, and protect it against damage.

Installation and operating manual EN

10 BEKOMAT®8/9

2.2. Product overview and description

Condensate inlet

Manual drain

Venting line

Valve LED

Control elements / electrical control

Alarm LED

Solenoid valve

Power LED

Condensate discharge/solenoid valve

Test button

Type plate

NOTICE No permanent drainage

Do not use the test button for permanent drainage!

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