Beko BM33U Benutzerhandbuch
EN - english
Instructions for installation and operation
Condensate drain
BEKOMAT®33U / 33U CO
(BM33U / BM33UCO)
01-1619
2 BEKOMAT® 33U / 33U CO
Dear customer,
Thank you for deciding in favour of the BEKOMAT® 33U / 33U CO condensate drain. Please
read the installation and operating instructions carefully before mounting and starting up the
BEKOMAT® 33U / 33U CO , and follow our directions. Perfect functioning of the BEKOMAT® 33U / 33U CO ,
and thus reliable condensate discharge, can only be guaranteed when the provisions and notes stipulated
here are strictly adhered to.
BEKOMAT® 33U / 33U CO 3
1Pictograms and symbols ........................................................................................................................ 4
2Safety instructions .................................................................................................................................. 4
3Proper use .............................................................................................................................................. 6
4Exclusion from the scope of application ................................................................................................. 6
5Technical data ........................................................................................................................................ 7
6Electrical data ......................................................................................................................................... 8
7Dimension drawing ................................................................................................................................. 9
8Climate zones and performance data .................................................................................................. 10
9Function ................................................................................................................................................ 11
10Installation ............................................................................................................................................ 14
11Electrical installation ............................................................................................................................. 17
12Inspection and maintenance ................................................................................................................ 21
13Troubleshooting and fault elimination .................................................................................................. 27
14Elements and components ................................................................................................................... 28
15Recommended spare parts .................................................................................................................. 28
16Accessories .......................................................................................................................................... 29
17Declaration of conformity ..................................................................................................................... 30
Pictograms and symbols
4 BEKOMAT® 33U / 33U CO
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1 Pictograms and symbols
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Observe the installation and operating instructions
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Observe the installation and operating instructions (on the type plate)
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General danger symbol (danger, warning, caution)
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General danger symbol (danger, warning, caution) for supply voltage and
supply voltage-carrying plant components
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2 Safety instructions
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Please check whether or not these instructions correspond to the device type.
Adhere to all advice given in these operating instructions. They include essential information
which must be observed during the installation, operation and maintenance. Therefore it is
imperative for the service technician and the responsible operator / technical staff to read
these operating instructions prior to installation, start-up and maintenance.
The operating instructions must be accessible at any time at the place of application of
the BEKOMAT® 33U / 33U CO .
In addition to these operating instructions, local or national regulations must be complied with,
if necessary.
Make sure that the BEKOMAT® 33U / 33U CO is operated only within the permissible limit
values indicated on the type plate. Any deviation involves a risk for persons and materials,
and may result in malfunction and service failures.
If you have any queries regarding these installation- and operating instructions, please
contact BEKO TECHNOLOGIES GMBH.
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Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping
compressed air or through bursting plant components or plant components which
are not secured.
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Measures:
• Do not exceed the maximum operating pressure (see type plate).
• Only carry out service measures when the system is pressureless.
• Use pressure-resistant installation material only.
• The feed pipe must be tubed firmly.
Discharge pipe: short, fixed pressure hose onto pressure-resistant pipe.
• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.
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Safety instructions
BEKOMAT® 33U / 33U CO 5
Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact
with non-insulated components carrying supply voltage.
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Measures:
• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).
• When the control unit is open, service and installation works must only be undertaken when the
system is deactivated.
• The removed control unit has no IP degree of protection.
• All types of electrical works must be carried out by authorised and qualified personnel only.
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Further safety instructions:
• For installation and operation, the national regulations and safety codes in force
must also be adhered to.
• Do not use the BEKOMAT® 33U / 33U CO in hazardous areas.
• Regarding the inlet screw joints, excessive tightening forces must be avoided.
This applies in particular to conical screw joints.
• The BEKOMAT® 33U / 33U CO will only function when voltage is applied.
• Do not use the test button for permanent drainage.
• Use genuine spare parts only. This is imperative to ensure perfect functioning.
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Additional advice:
• During installation, use the spanner flat at the feed pipe (wrench size SW28 + 34) as a back rest.
• The service unit must not be dismantled.
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Caution!
Malfunction during operation!
Through incorrect installation and poor maintenance, malfunction may occur at the
BEKOMAT® .
Condensate which is not discharged may cause damage to plants and in production
processes.
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r
Measures:
• Condensate drainage which is reliable in performance directly optimises the compressed-air quality.
• To prevent damage and breakdowns, it is imperative to observe the following:
• Exact compliance with the specifications of use and with the performance parameters of
the BEKOMAT®, in connection with the case of application (see "Proper use" section)
• Exact compliance with the installation- and operation instructions in this manual
• Regular maintenance and control of the BEKOMAT® in accordance with the instructions
in this operating manual
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Proper use
6 BEKOMAT® 33U / 33U CO
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3 Proper use
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• The BEKOMAT® 33U / 33U CO is an electronically level-controlled condensate drain for compressed-air
plants.
• The device is employed within the permissible performance parameters (see "Technical data").
• The BEKOMAT® 33U / 33U CO is able to drain condensate under operating pressure from the
plant components virtually without compressed-air loss.
• For its function, the BEKOMAT® 33U / 33U CO requires a supply voltage and an operating pressure
(see "Technical data").
• As far as the employment in plants with increased demands on compressed air is concerned
(food industry, medical technology, laboratory equipment, special processes etc.), the operator
must decide on measures for the monitoring of the compressed-air quality. These have an effect
on the safety of the subsequent processes and may prevent damage to persons and plants.
• It is the task of the operator to ensure that the indicated conditions are met during the entire
operating time.
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• For the employment in CO2 plants, a BEKOMAT® with a CO specification must be used.
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4 Exclusion from the scope of application
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• The BEKOMAT® 33U / 33U CO as a condensate drain alone cannot guarantee a defined
compressed-air quality, for this purpose, other additional technical devices are required.
• BEKOMAT® 33U / 33U CO is not suitable for use in plants carrying vacuum or atmospheric
ambient pressure or in ex-areas.
• The BEKOMAT® 33U / 33U CO must not be exposed to permanent direct solar or thermal radiation.
• The BEKOMAT® 33U / 33U CO must not be installed and operated in areas with an aggressive
atmosphere.
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• The BEKOMAT® 33U / 33U CO is not heatable and, therefore, not suitable for the use in areas
where frost is likely to occur.
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Technical data
BEKOMAT® 33U / 33U CO 7
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5 Technical data
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min./max. operating pressure
(see type plate)
0,8...16 bar (12...230 psi)
or
1,2...16 bar (17...230 psi)
min./max. temperature
(see type plate)
+1...+60 °C (+34...+140 °F)
or
+1...+70 °C (+34...+158 °F)
Condensate inflow 3 x G ½ (NPT ½) internal
Condensate outflow G ½ Ø 13 mm hose connector
Condensate oil-contaminated + oil-free
Housing aluminium + plastic, glass fibre-reinforced
Weight (empty) 1.65 kg (3.63 lbs)
This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1-12, third edition, inclu-
ding a later version of the same standard incorporating the same level of testing requirements.
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Max. performance for the "blue" climate zone – see also Chapter "Climate zones and performance data"
max. compressor performance 10 m³/min (350 scfm)
max. refrig.-dryer performance 20 m³/min (700 scfm)
max. filter performance 100 m³/min (3500 scfm)
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Electrical data
8 BEKOMAT® 33U / 33U CO
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6 Electrical data
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Supply voltage
(see type plate)
95…240 VAC ±10% (50…60 Hz) /100…125 VDC ±10%
or
24…48 VAC ±10% (50…60 Hz) / 18…72 VDC ±10%
Power consumption P = 0.6 ... 3 VA (W)
Recommended cable-jacket
diameter Ø 5.0…10 mm (0.20“…0.39“)
Recommended
wire cross-section
Spring-loaded terminal
(voltage supply/relay)
0.75...1.5 mm² (AWG 16...20)
Recommended
wire cross-section
Screw terminal
(voltage supply)
0.75...2.5 mm² (AWG 14...20)
Recommended
wire cross-section
Spring-loaded terminal
(external test)
0.75...1.5 mm² (AWG 16...20)
Recommended
wire cross-section
Screw terminal
(relay/external test)
0.75...1.5 mm² (AWG 16...20)
Recommended stripping of
cable jacket
(voltage supply/relay)
~ 30 mm (~ 1.18")
Recommended stripping of
cable jacket
(external test)
~ 90 mm (~ 3.54")
Recommended length of the
wire end tube
Spring-loaded terminal
~ 8 mm (~ 0.31 inch)
Recommended length of the
wire end tube
Screw terminal
~ 6 mm (~ 0.24 inch)
Connection data of the
potential-free contact
Switch to load *)
AC: max. 250V / 1A
DC: max. 30V / 1A
Connection data of the
potential-free contact
Switch to low signal *)
min. 5 VDC / 10 mA
Connection data of the
external test contact on the unit side 5 VDC; switching current ≥ 0,5 mA
Protection class IP 67
Overvoltage category
(IEC 61010-1) II
VAC = V alternating current
VDC = V direct current
*) The switching of loads means that the properties of the contact are no longer suitable
for the switching of low signals.
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Dimension drawing
BEKOMAT® 33U / 33U CO 9
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7 Dimension drawing
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SW = wrench size
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G½
Di 13=
M5
G½ (NPT½)
SW 28 SW 34
SW 34
157 (6.18)
25 (0.98)
92 (3.62)
147 (5.79)
73,4 (2.89)
198 (7.79)
34
(1.34)
8 Nm
2,5 Nm
0,9 ± 0,1 Nm
Climate zones and performance data
10 BEKOMAT® 33U / 33U CO
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8 Climate zones and performance data
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Climate zone
Max.
compressor performance
m³/min.
Max.
dryer performance
m³/min.
Max.
filter performance
m³/min.
green 12 24 120
blue 10 20 100
red 7 14 70
The indicated performance data are based on a moderate climate and apply to Europe, large parts
of Southeast Asia, North and South Africa, parts of North and South America (climate zone: blue).
For dry and / or cool climate (climate zone: green), the following factor applies:
performance in the "blue" climate zone approx. x 1.2
For warm and / or humid climate (tropics; climate zone: red), the following factor applies:
performance in the "blue" climate zone approx. x 0.7
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3
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