Bend-Pak XP-10CX Bedienungsanleitung

INSTALLATION AND OPERATION MANUAL

SSHHIIPPPPIINNGGDDAAMMAAGGEECCLLAAIIMMSS

When this equipment is shipped, title passes to the

purchaser upon receipt from the carrier. Consequently,

claims for the material damaged in shipment must be made

by the purchaser against the transportation company at the

time shipment is received.

BBEESSAAFFEE

Your new lift was designed and built with safety in

mind. However, your overall safety can be increased

by proper training and thoughtful operation on the part

of the operator. DO NOT operate or repair this equip-

ment without reading this manual and the important

safety instructions shown inside.

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363

Tel: 1-805-933-9970

Fax: 1-805-933-9160

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual .

10,000 POUND CAPACITY

12,000 POUND CAPACITY

15,000 POUND CAPACITY

18,000 POUND CAPACITY

SURFACE MOUNTED

TWO-POST LIFTS

MODELS:

XP-10C

XP-10CX

XP-10AC

XP-10ACX

XP-12CTA

XP-15C

XP-18C

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO

INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT YOU

FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS

MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO

OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.

REV B 10-24-07

TWO-POST

SURFACE MOUNTED

AUTO AND LIGHT DUTY TRUCK

This instruction manual has been prepared especially for you.

Your new lift is the product of over 35 years of continuous research, testing and development;

it is the most technically advanced lift on the market today.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS.

RECORD HERE THE LIFT AND

POWER UNIT INFORMATION WHICH IS

LOCATED ON THE SERIAL NUMBER

DATA PLATES ON THE LIFT AND

ON THE POWER UNIT

Power Unit Model # _____________

Power Unit Date Of Mfg. _____________

Power Unit Serial # _____________

This information is required when

calling for parts or warranty issues.

PRODUCT WARRANTY

BendPak Two Post Lifts are warranted for five years on equipment structure, to be free of defects in material and work-

manship. Power units, hydraulic cylinders, and all other assembly components such as turnplates, slip plates, cables,

chains, valves, switches etc. are warranted for one year against defects in material or workmanship under

normal use. BendPak Inc. shall repair or replace at their option for the warranty period those parts returned to the

factory freight prepaid which prove upon inspection to be defective. BendPak Inc. will pay labor costs for the first 12

months only on parts returned as previously described.

The warranty does not extend to...

defects caused by ordinary wear, abuse, misuse, shipping damage, improper

installation, voltage or lack of required maintenance;

damages resulting from purchaser’s neglect or failure to operate products in accordance with

instructions provided in the owner’s manual(s) and/or other accompanying instructions supplied;

normal wear items or service normally required to maintain the product in a safe operating condition;

any component damaged in shipment;

other items not listed but may be considered general wear parts;

damage caused by rain, excessive humidity, corrosive environments or other contaminants.

THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT

FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT

MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC. PRODUCT OR THE

BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY.

WARRANTY IS NOT VALID UNLESS

WARRANTY CARD IS RETURNED.

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been

trained on basic automotive lift installation procedures.

Never attempt to lift components without proper lifting

tools such as forklift or cranes. Stay clear of any moving

parts that can fall and cause injury. These instructions

must be followed to insure proper installation and opera-

tion of your lift. Failure to comply with these instructions

can result in serious bodily harm and void product war-

ranty. Manufacturer will assume no liability for loss or

damage of any kind, expressed or implied resulting from

improper installation or use of this product.

PLEASE READ ENTIRE MANUAL

PRIOR TO INSTALLATION.

DEFINITIONS OF

HAZARD LEVELS

Identify the hazard levels used in this manual with the

following definitions and signal words:

DANGER !

Watch for this symbol: It Means: Immediate hazards

which will result in severe personal injury or death.

WARNING !

Watch for this symbol: It Means: Hazards or unsafe

practices which could result in severe personal

injury or death.

CAUTION !

Watch for this symbol: It Means: Hazards or unsafe

practices which may result in minor personal injury,

product or property damage.

OWNER’S RESPONSIBILITY

To maintain the lift and user safety, the responsibility of the

owner is to read and follow these instructions:

 Follow all installation and operation instructions.

 Make sure installation conforms to all applicable Local,

State, and Federal Codes, Rules, and Regulations;

such as State and Federal OSHA Regulations and

Electrical Codes.

 Carefully check the lift for correct initial function.

Read and follow the safety instructions. Keep them

readily available for machine operators.

 Make certain all operators are properly trained, know

how to safely and correctly operate the unit, and are

properly supervised.

 Allow unit operation only with all parts in place and

operating safely.

Carefully inspect the unit on a regular basis and

perform all maintenance as required.

 Service and maintain the unit only with authorized or

approved replacement parts.

 Keep all instructions permanently with the unit and all

decals on the unit clean and visible.

BEFORE YOU BEGIN

Receiving:

The shipment should be thoroughly inspected as soon as it

is received. The signed bill of lading is acknowledgement by

the carrier of receipt in good condition of shipment covered

by your invoice. If any of the goods called for on this bill of

lading are shorted or damaged, do not accept them until the

carrier makes a notation on the freight bill of the shorted or

damaged goods. Do this for your own protection.

NOTIFY THE CARRIER AT ONCE if any hidden loss or

damage is discovered after receipt and request the carrier

to make an inspection. If the carrier will not do so, prepare

a signed statement to the effect that you have notified the

carrier (on a specific date) and that the carrier has failed to

comply with your request.

IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE

AFTER YOU HAVE GIVEN THE CARRIER A CLEAR

RECEIPT. File your claim with the carrier promptly. Support

your claim with copies of the bill of lading, freight bill,

invoice, and photographs, if available. Our willingness to

assist in helping you process your claim does not make

BendPak responsible for collection of claims or replace-

ment of lost or damaged materials.

PARTS INVENTORY

QTY. PART(S) DESCRIPTION Part Number WHERE USED CHECK

PARTS BOX

1 Power side cover 5210006 Power side safety ______

1 Power side safety weldment 5210007 Power side safety ______

1 Off side safety cover 5210009 Off side safety ______

1 Off side safety weldment 5210010 Off side safety ______

2 Safety clevis hair pin 5505112 Secure safety clevis pin ______

2 Safety clevis pin 5505113 Safety weldments ______

2 Safety torsion spring 5540130 Safety clevis pin ______

2 Washer 5545255 To tighten safety cable ______

2 M12 hex nut 5535355 To tighten safety cable ______

4 M10 hex head bolt 5530755 Secure safety covers to post ______

4 Washer 5545250 Safety cover bolt ______

4 XP-9/10 lift head pins Lift arms ______

4 Lift pad Assemblies 5210700 Lift arms ______

2 3/8 Romex connectors 5520142 Electrical; motor & overhead sw. ______

1 Overhead micro switch 5525110 Top trough assembly ______

1 Micro switch cable 120” 5525215 Overhead micro switch ______

2 6-32 slot head bolt 5530117 Secure overhead micro switch ______

2 6-32 Hex nut 5535190 Secure overhead micro switch ______

12 Anchor bolts 3/4 x 5 5530450 Secure posts to floor ______

24 C-Shims 5545535 Level posts ______

4 M8 hex head bolts 5530753 Mount power unit to post ______

4 Lock washers 5545254 Mount power unit to post ______

4 M8 hex nut 5535356 Mount power unit to post ______

2 3/4-12 hex nylock nut 5535353 Equalizer cable nut ______

2 3/4” flat washer 5545253 Equalizer cable washer ______

4 M10 hex head bolt 5530751 Secure top trough assy ______

4 M10 nylock nut 5535350 Secure top trough assy ______

4 Washer 5545251 Secure top trough assy ______

1 3/8” power unit fitting 5550183 Hydraulic fitting for power unit ______

2 1/4” cylinder fittings 5550113 Hydraulic fitting for cylinders ______

1 1/4 to 3/8” bulkhead fitting 5550185 Hydraulic tee fitting to cylinders ______

1 1/4” x 90-1/2” hydraulic hose 5570832 Power side cyl hose all models ______

1 3/8” x 48” hydraulic hose 5570102 Power unit hose all models ______

4 3” lift pad extension 5746390 Raise the height of lift pad ______

4 6” lift pad extension 5746395 Raise the height of lift pad ______

1 1/4” crossover hose see table Crossover to offside cylinder ______

1 Safety cable see table Cable to release safety ______

2 Equalizer cables see table Cable to level lift arms ______

1 Can Spray Paint Touch Up Paint ______

1 Instruction Manual Instruction Manual ______

1 ALI Safety Instructions Safety Instructions ______

BE SURE TO TAKE A COMPLETE INVENTORY

OF PARTS PRIOR TO INSTALLATION

When removing the lift from shipping angles pay close attention as the posts

can slide and can cause injury. Prior to removing the bolts make sure the

posts are held securely by a fork lift or some other heavy lifting devise.

SHIPMENT PARTS

QTY. PART(S) DESCRIPTION Part Number WHERE USED CHECK

1 AB-1466 Power Unit 5585079 Hydraulic Power Source ______

1 Powerside Column 5210008 Powerside Column ______

1 Offside Column 5210011 Offside Column ______

1 Top Trough see table Overhead Beam ______

4 Lift Arms see table Lift Arms ______

XP-12/15/18

Power Unit Hose 5570102

3/8 x 48 Power Unit Hose

Powerside Cyl Hose 5570832

1/4 x 90-1/2 Powerside Cyl Hose

Crossover Hose 5570111

1/4 x 378-1/2 Crossover Hose

Equalizer Cable 5595121

Equalizer Cable 1/2 x 419

Equalizer Cable 5595121

Equalizer Cable 1/2 x 419

Safety Cable 5595125

3/32 x 327 Safety Cable

Top Trough 5210123

Top Trough Assy XP-12/15/18

Hose and Cable Chart

XP-10C XP-10CX

Power Unit Hose 5570102 5570102

3/8 x 48 Power Unit Hose 3/8 x 48 Power Unit Hose

Powerside Cyl Hose 5570832 5570832

1/4 x 90-1/2 Powerside Cyl Hose 1/4 x 90-1/2 Powerside Cyl Hose

Crossover Hose 5570107 5570106

1/4 x 316-1/2 Crossover Hose 1/4 x 329 Crossover Hose

Equalizer Cable 5595111 5595112

Equalizer Cable 3/8 x 355-1/2 Equalizer Cable 3/8 x 368

Equalizer Cable 5595111 5595112

Equalizer Cable 3/8 x 355-1/2 Equalizer Cable 3/8 x 368

Safety Cable 5595110 5595113

3/32 x 287 Safety Cable 3/32 x 300 Safety Cable

Top Trough 5210003 5210114

Top Trough Assy XP-10C Top Trough Assy XP-10CX

XP-10AC XP-10ACX

Power Unit Hose 5570102 5570102

3/8 x 48 Power Unit Hose 3/8 x 48 Power Unit Hose

Powerside Cyl Hose 5570832 5570832

1/4 x 90-1/2 Powerside Cyl Hose 1/4 x 90-1/2 Powerside Cyl Hose

Crossover Hose 5570107 5570106

1/4 x 316-1/2 Crossover Hose 1/4 x 329 Crossover Hose

Equalizer Cable 5595114 5595118

Equalizer Cable 3/8 x 351-1/2 Equalizer Cable 3/8 x 364-1/2

Equalizer Cable 5595115 5595117

Equalizer Cable 3/8 x 356-1/2 Equalizer Cable 3/8 x 369-3/4

Safety Cable 5595110 5595113

3/32 x 287 Safety Cable 3/21 x 300 Safety Cable

Top Trough 5210113 5210112

Top Trough Assy XP-10-AC Top Trough Assy XP-10ACX

INSTALLER / OPERATOR

PLEASE READ AND FULLY

UNDERSTAND.

BY PROCEEDING, YOU AGREE TO

THE FOLLOWING:

 I have visually inspected the site where the lift is to be

installed and verified the concrete to be in good condition

and free of cracks or other defects. I understand that

installing a lift on cracked or defective concrete could

cause lift failure resulting in personal injury or death.

 I understand that a level floor is required for proper

installation and level lifting.

 I understand that I am responsible if my floor is of

questionable slope and that I will be responsible for all

charges related to pouring a new level concrete slab if

required and any charges.

 I understand that the lifts are supplied with concrete

fasteners meeting the criteria of the American National

Standard "Automotive Lifts - Safety Requirements for

Construction, Testing, and Validation" ANSI/ALI ALCTV-

1998, and that I will be responsible for all charges related

to any special regional structural and/or seismic anchoring

requirements specified by any other agencies and/or

codes such as the Uniform Building Code (UBC) and/or

International Building Code (IBC).

 I will assume full responsibility for the concrete floor

and condition thereof, now or later, where the above

equipment model(s) are to be installed. Failure to follow

danger, warning, and caution instructions may lead to

serious personal injury or death to operator or bystander

or damage to property.

 I understand that Bendpak lifts are designed to be

installed in indooor locations only. Failure to follow instal-

lation instructions may lead to serious personal injury or

death to operator or bystander or damage to property or

lift.

Failure to follow danger, warning, and caution

instructions may lead to serious personal injury or death

to operator or bystander or damage to property.

Please read entire manual prior to installation.

Do not operate this machine until you read and

understand all the dangers, warnings and cautions

in this manual. For additional copies

or further information, contact:

BendPak Inc. / Ranger Products

1645 Lemonwood Dr.

Santa Paula, CA. 93060

1-805-933-9970

www.bendpak.com

INSTALLER / OPERATOR

PROTECTIVE EQUIPMENT

Personal protective equipment helps makes installation

and operation safer, however, it does not take the place of

safe operating practices. Always wear durable work

clothing during any installation and/or service activity.

Shop aprons or shop coats may also be worn, however

loose fitting clothing should be avoided. Tight fitting

leather gloves are recommended to protect technician

hands when handling parts. Sturdy leather work shoes

with steel toes and oil resistant soles should be used by

all service personnel to help prevent injury during typical

installation and operation activities.

Eye protection is essential during installation and opera-

tion activities. Safety glasses with side

shields, goggles, or face shields are

acceptable. Back belts provide support

during lifting activities and are also helpful

in providing worker protection.

Consideration should also be given to the

use of hearing protection if service activity is performed in

an enclosed area, or if noise levels are high.

THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED

COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS

AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN

THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE.

INTRODUCTION

IMPORTANT SAFETY INSTRUCTIONS

Read these safety instructions entirely!

IMPORTANT NOTICE

Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures. Never

attempt to lift components without proper lifting tools such as forklift or cranes.

Stay clear of any moving parts that can fall and cause injury.

1. READ AND UNDERSTAND all safety warning proce-

dures before operating lift.

2. KEEP HANDS AND FEET CLEAR. Remove hands and

feet from any moving parts. Keep feet clear of lift when

lowering. Avoid pinch points.

3. KEEP WORK AREA CLEAN. Cluttered work areas invite

injuries.

4. Consider work area environment. Do not expose

equipment to rain. DO NOT use in damp or wet locations.

Keep area well lighted.

5. ONLY TRAINED OPERATORS should operate this lift.

All non-trained personnel should be kept away from work

area. Never let non-trained personnel come in contact with, or

operate lift.

6. USE LIFT CORRECTLY. Use lift in the proper manner.

Never use lifting adapters other than what is approved by the

manufacturer.

7. DO NOT override self-closing lift controls.

8. REMAIN CLEAR of lift when raising or lowering vehicle.

9. CLEAR AREA if vehicle is in danger of falling.

10. ALWAYS INSURE that the safeties are engaged before

any attempt is made to work on or near vehicle.

11. DRESS PROPERLY. Non-skid steel-toe footwear is

recommended when operating lift.

12. GUARD AGAINST ELECTRIC SHOCK. This lift must be

grounded while in use to protect the opera-

tor from electric shock. Never connect the

green power cord wire to a live terminal.

This is for ground only.

13. DANGER! The power unit used on this lift contains high

voltage. Disconnect power at the receptacle

before performing any electrical repairs.

Secure plug so that it cannot be

accidentally plugged in during service.

14. WARNING! RISK OF EXPLOSION. This equipment has

internal arcing or sparking parts which should

not be exposed to flammable vapors. This

machine should not be located in a recessed

area or below floor level.

15. MAINTAIN WITH CARE. Keep lift clean for better and

safer performance. Follow manual for proper lubrication and

maintenance instructions. Keep control handles and/or

buttons dry, clean and free from grease and oil.

16. STAY ALERT. Watch what you are doing. Use common

sense. Be aware.

17. CHECK FOR DAMAGED PARTS. Check for alignment

of moving parts, breakage of parts or any condition that may

affect its operation. Do not use lift if any component is broken

or damaged.

18. NEVER remove safety related components from the lift.

Do not use lift if safety related components are damaged

or missing.

1. Carefully remove the crating and packing materials.

CAUTION! Be careful when cutting steel banding

material as items may become loose and fall causing per-

sonal harm or injury.

2. Check the voltage, phase and proper amperage

requirements for the motor shown on the motor plate.

Wiring should be performed by a certified electrician only.

STEP ONE

( Selecting Site )

Before installing your new lift, check the following.

1. LIFT LOCATION: Always use architects plans when

available. Check layout dimension against floorplan

requirements making sure that adequate space is

available.

2. OVERHEAD OBSTRUCTIONS: The area where the lift

will be located should be free of overhead obstructions

such as heaters, building supports, electrical lines etc.

3. DEFECTIVE CONCRETE: Visually inspect the site

where the lift is to be installed and check for cracked or

defective concrete.

4. OPERATING TEMPERATURE. Operate lift only

between temperatures of 41° -104° F.

5. Lift is designed for INDOOR INSTALLATION ONLY.

STEP TWO

( Floor Requirements )

This lift must be installed on a solid level concrete

floor with no more than 3-degrees of slope. Failure

to do so could cause personal injury or death.

A level floor is suggested for proper installation. If a floor

is of questionable slope, consider a survey of the site

and/or the possibility of pouring a new level concrete slab.

 DO NOT install this lift on any asphalt surface or any

surface other than concrete.

 DO NOT install this lift on expansion seams or on

cracked or defective concrete.

 DO NOT install this lift on a second /elevated floor

without first consulting building architect.

 DO NOT install this lift outdoors unless special

consideration has been made to protect the

power unit from inclimate weather conditions.

CONCRETE SPECIFICATIONS

LIFT CONCRETE

MODEL REQUIREMENT

7,000 Lb. Models 4” Min. Thickness / 3000 PSI

10,000 Lb. Models 4” Min. Thickness / 3000 PSI

12,000 Lb. Models 6” Min. Thickness / 3000 PSI

15,000 Lb. Models 6” Min. Thickness / 3000 PSI

18,000 Lb. Models 8” Min. Thickness / 3000 PSI

 Rotary Hammer Drill Or Similar

 3/4" Masonry Bit

 Hammer

 4 Foot Level

 Open-End Wrench Set: 7/16" - 1-1/8"

 Socket And Ratchet Set: 7/16" - 1-1/8"

 Hex-Key / Allen Wrench Set

 Medium Crescent Wrench

 Medium Pipe Wrench

 Crow Bar For Shim Installation

 Chalk Line

 Medium Flat Screwdriver

 Tape Measure: 25 Foot Minimum

 Needle Nose Pliers

IMPORTANT NOTICE

These instructions must be followed to insure proper installation and operation of your lift. Failure to

comply with these instructions can result in serious bodily harm and void product warranty.

Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting

from improper installation or use of this product.

PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION.

NOTE

All models MUST be installed on 3000 PSI

concrete only conformIng to the minimum

requirements shown above. New concrete must be

adequately cured by at least 28 days minimum.

Model A Capacity

XP-10AC 132” 10,000 LBS

XP-10ACX 145” 10,000 LBS

Model A Capacity

XP-10C 132” 10,000 LBS

XP-10CX 145” 10,000 LBS

XP-12CTA 155” 12,000 LBS

XP-15C 155” 15,000 LBS

XP-18C 155” 18,000 LBS

FLOORPLAN/ CAPACITY

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