Bentone BG 450 Technische Daten

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178 125 76-1 2018-04-04

Installation- and maintenance instruction

BG 450

J/K

3Bentone

General

Table of contents

1. Technical data _____________________________________________________________10

1.1 Burners are intended for use at:_______________________________10

1.2 Dimensions ___________________________________________________________10

1.2.1 Dimension of ﬂange _____________________________________11

1.2.2 Capacity range____________________________________________ 12

1.2.3 Appliance categories ___________________________________13

1.2.4 Electric Speciﬁcation____________________________________15

1.2.5 Working ﬁeld_______________________________________________16

1.3 Description BG 550/650 _________________________________________ 18

1.3.1 Components BG 550/650____________________________ 19

1.4 Description BG 700/800/950___________________________________20

1.4.1 Components BG 700/800/950 _____________________21

2. General instruktions ____________________________________________________ 22

2.1 General instructions________________________________________________22

2.2 Operating instructions_____________________________________________ 22

2.3 Instructions____________________________________________________________22

2.4 Inspection and maintenance____________________________________22

2.5 Start up_________________________________________________________________ 22

2.6 Commissioning of installation___________________________________22

3. Installation __________________________________________________________________23

3.1 Delivery check _______________________________________________________23

3.2 Preparations for installation _____________________________________23

3.3 Gas supply ____________________________________________________________ 23

3.4 Electric connection_________________________________________________23

3.5 Skeleton diagrams _________________________________________________24

3.6 Fitting the burner to the boiler__________________________________25

3.7 Handling and lifting instruktion _________________________________ 26

3.7.1 BG 550, BG 650 _________________________________________26

3.7.2 BG 700, BG 800, BG 950 ____________________________26

3.8 Inspection of gas nozzle before commissioning _________27

4. Setting the burner _______________________________________________________ 28

4.1 Setting the combustion assembly ____________________________28

4.1.1 Setting the combustion assembly,

BG 550 & 650 __________________________________________________28

4.1.2 Setting the combustion assembly, BG 700, 800

& 950 ______________________________________________________________ 28

4.2 Setting the air damper ____________________________________________ 28

4.2.1 Calculate prepurge time: ______________________________29

4.3 Setting the gas damper __________________________________________29

4.4 Recommended excess air when using default setting 30

4.5 Determining the gas quantity for the system______________30

4.5.1 Example of how to calculate the gas quantity

(natural gas G20): _____________________________________________ 31

4.6 Calculating the quantity of gas supplied____________________32

5. Service________________________________________________________________________33

5.1 Servicing the combustion assembly _________________________33

5.2 Servicing air dampers _____________________________________________34

5.3 Replacement of damper motor, air ___________________________35

5.4 Replacement of damper motor, gas _________________________37

5.5 Flame monitoring and ionisation current check__________38

5.6 Gas nozzle BG 550/650__________________________________________40

5.7 Gas nozzle BG 550LN ____________________________________________40

5.8 Gas nozzle BG 700/800__________________________________________41

5.9 Gas nozzle BG 950 ________________________________________________42

5.10 UV detector ___________________________________________________________43

5.11 Setting the air pressure switch_________________________________44

5.12 Setting the min. gas pressure switch ________________________45

5.13 Setting the overload protection gas pressure switch___46

5.14 Setting the max. gas pressure switch _______________________47

5.15 Vibration________________________________________________________________ 48

6. Handing over of the installation ___________________________________ 49

7. Fault location, functional troubles________________________________49

8. Regulators __________________________________________________________________ 50

9. Damper motors ___________________________________________________________ 51

9.1 SQN damper motor________________________________________________ 51

9.1.1 Technical speciﬁcation _________________________________51

9.1.2 Mounting position________________________________________52

9.1.3 Choice of damper motor variant____________________ 52

9.1.4 Important to remember ________________________________52

9.2 SQM damper motor _______________________________________________ 53

9.2.1 Technical speciﬁcation _________________________________53

9.2.2 Mounting position________________________________________54

9.2.3 Choice of damper motor variant____________________ 54

9.2.4 Important to remember ________________________________54

10. Gas train__________________________________________________________________ 55

10.1 DMK gas butterﬂy damper ______________________________________55

10.1.1 Technical speciﬁcation _________________________________55

10.1.2 Installation position ______________________________________ 56

10.1.3 Important to remember ________________________________56

10.2 MULTI-BLOCK VGD40… SKP15/25 ________________________ 57

10.2.1 Technical speciﬁcation _________________________________57

10.2.2 Overview ____________________________________________________58

10.2.3 Installation position ______________________________________ 59

10.2.4 Adjusting the multi-block______________________________ 59

10.2.5 Actuator SKP15 __________________________________________ 59

10.2.6 Actuator SKP25 __________________________________________ 59

10.3 MULTI-BLOCK, MB-DLE 412-420 ___________________________61

10.3.1 Technical speciﬁcation _________________________________61

10.3.2 Overview ____________________________________________________62

10.3.3 Pressure taps______________________________________________ 63

10.3.4 Electrical connection____________________________________ 63

10.3.5 Installation position ______________________________________ 64

10.3.6 Adjusting the multi-block______________________________ 64

11. Electric equipment___________________________________________________ 66

11.1 Safety system _______________________________________________________66

11.2 Wiring diagram ______________________________________________________ 67

11.3 Wiring diagram RWF 50:3 _______________________________________68

11.4 Wiring diagram RWF 50:2 _______________________________________69

11.5 Wiring diagram Jumo 316 _______________________________________70

11.7 List of components_________________________________________________71

11.6 Components, electrical cabinet________________________________ 71

12. LMV37 automatic control unit __________________________________ 72

12.1 System structure/function description_______________________72

12.2 General information ________________________________________________ 73

12.3 Technical Data Basic unit LMV37.4...________________________73

12.4 Connection and internal diagram _____________________________78

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13. Operation _______________________________________________________________80

13.1 LMV37 automatic control unit__________________________________ 80

13.1.1 Explanation of display and buttons________________ 80

13.2 List of phase displays _____________________________________________82

13.3 Automatic control unit levels____________________________________83

13.3.1 Structure of parameter levels ________________________84

13.3.2 Parameter of level info__________________________________85

13.3.3 Parameter of level service_____________________________85

13.3.4 Access code for service engineer level___________ 86

13.4 Setting the automatic control unit_____________________________ 88

13.4.1 Setting an automatic control unit which has not

previously been set or lost its settings _________________88

13.4.2 The parameters below may need to be set ac-

cording to the nature of the installation._______________ 99

13.4.3 Adjusting settings of previously set automatic

control unit_____________________________________________________ 102

13.5 Backup and restore______________________________________________ 107

13.5.1 Backup ____________________________________________________ 107

13.5.2 Restore ____________________________________________________ 109

13.6 Fault status message, display of errors and info_______ 111

13.6.1 Display of errors (faults) with lockout____________ 111

13.6.2 Activating info / service mode from lockout __ 112

13.6.3 Error with safety shutdown _________________________ 113

13.6.4 Error history ______________________________________________ 114

13.7 Dispaly message of info ________________________________________ 117

13.7.1 General information ___________________________________ 117

13.7.2 Start prevention_________________________________________ 117

13.7.3 Safety loop _______________________________________________ 117

13.8 Resetting the automatic control unit _______________________ 118

13.9 Manual output _____________________________________________________ 119

13.9.1 Activation of Manually OFF in standby via the

display and operating unit________________________________ 119

13.9.2 Activation of Manually OFF in operation and ad-

justment of output via the display and operating unit

120

14. Parameter list ________________________________________________________ 121

15. Error code list________________________________________________________ 130

16. Declaration of conformity ______________________________________ 144

17. General instruction for gasburner___________________________ 146

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1. General Information

This Installation and Maintenance manual:

• is to be regarded as part of the burner and must always be kept near

the installation site

• is intended for use by authorised personnel

• must be read prior to installation

• must be observed by all who work with the burner and associated

system components

• work with the burner may only be carried out by certiﬁed installers/

personnel

Enertech AB is not liable for any typographical errors and reserves the right

to make design changes without prior notice.

Safety instructions

• The burner may only be used for its intended purpose in accordance

with the product’s technical data.

• The burner may only be installed and operated by authorised

personnel.

• The product is packaged to prevent damage from occurring during

handling. Handle the product with care. Lifting equipment must be

used to lift larger packages.

• The products must be transported/stored on a level surface in a dry

environment, max. 80% relative humidity, no condensation.

Temperature -20 to +60 °C.

• Check that the burner is compatible with the boiler’s output range.

• All components must be installed without being bent, twisted or

subjected to mechanical or thermal forces which can affect the

components.

• The burner must be installed so that it complies with local regulations

for ﬁre safety, electrical safety, and fuel distribution.

• The gas outlet from the pressure regulator shall be conﬁgured in

accordance with applicable regulations and lead to a safe area.

• Make sure when installing the equipment that there is enough space to

service the burner.

• Permitted temperature during operation -10 to +60 °C. Max 80%

relative humidity, no condensation.

• The installer must ensure that the room has adequate air supply.

• The room must comply with local regulations pertaining to its intended

use.

• The installation site must be free of chemicals.

• Burner pipes, fan wheels and air dampers may contain sharp edges.

• The surface temperature of the burner’s components can exceed 60

°C.

• Caution: The burner has moving parts, and there is risk of crushing

injuries.

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1. General Information

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• The electrical installation must be professionally carried out in

accordance with applicable high voltage regulations, as per Enertech’s

recommendations.

• Before servicing, shut off the fuel supply and turn off the power to the

burner.

• Seal inspections must be performed during installation and servicing to

prevent gas leakage.

• Care should be taken by the installer to ensure that no electrical cables

or fuel lines are crushed or otherwise damaged during installation or

servicing.

• If the boiler is equipped with an access hatch, this must be equipped

with a hatch opening switch connected to the burner's safety system.

• When in operation, the burner’s noise level can exceed 85 dBA.

Use hearing protection.

• The burner must not be put into operation without proper safety and

protection devices.

• A Class BE ﬁre extinguisher is recommended.

• It is forbidden to alter thedesign or use accessories which have not

been approved by Enertech in writing.

• Prior to operation, the following points must be checked:

-ﬁtting and installation work has been completed and approved

-electrical installation has been correctly performed

-ﬂue gas ducts and combustion air ducts are not blocked

-all actuators and control and safety devices are in working order and

correctly set

Actions to take if you smell gas

Turn off the equipment and the boiler. Open windows and doors. Prevent

open ﬂames or sparking, e.g. do not turn lights on or off, do not use any

electrical appliances, do not use mobile phones. Open windows and doors.

Close the gas ball valve. Warn residents; do not use doorbells. Evacuate

the building. Notify the installer or gas supplier once the building has been

evacuated.

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Control system 10 years 250,000 starts

Valve control system 10 years 250,000 starts

Pressure switch 10 years 250,000 starts

Ignition system with ﬂame guard 10 years 250,000 starts

UV ﬂame sensor 10000 hrs N/A

Gas pressure regulators 15 years N/A

Gas valve without seal testing 10 years 250,000 starts

Gas valve with seal testing Replacement upon fault detection N/A

Gas pressure switch 10 years 250,000 starts

Safety blow-off system 10 years N/A

Damper motor N/A 500,000 starts

Contactor 10 years 500,000 starts

Burner 1 year 3000 hrs

Inspection of electrical installation 1 year 3000 hrs

Leakage check 1 year 3000 hrs

Filter 1 year replacement at ∆p>10 mbar 3000 hrs replacement at ∆p>10

mbar

Electrodes Replacement/Cleaning 1 year Replacement/Cleaning 3000 hrs

Brake disc Replacement/Cleaning 1 year Replacement/Cleaning 3000 hrs

Motor 1 year 3000 hrs

Fan wheel 1 Year

Replacement when cleaning

needed/ imbalance

3000 h

Replacement when cleaning

needed/ imbalance

The burner and its components must be recycled according to applicable regulations.

Burner servicing schedule

Servicing must be carried out once a year or after 3000 hours of operation

Component replacement intervals

Delivery check

• Make sure everything is delivered and the goods have not been

damaged during transit.

• If something is wrong with a delivery, report it to the supplier.

• Transport damage must be reported to the shipping company.

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**J

2. Technical data

2.1 Burners are intended for use at:

• Water heating generators

• Steam generators

• Industrial applications

• Hot air generators

2.2 Dimensions

D E F G H I **J

BG 450 538 252 328 *500 *640 262 200

* The above dimensions are max. measurements. Depending on the

components used, the measurements may vary.

** Min. recommended distance to ﬂoor.

K L M

BG 450 M12 (Ø 210) Ø 255-290 Ø 170

2.2.1 Heat generator connection dimensions

Dimensions stated in mm

Type Length of burner

tube

Flange

measure A

Burner tube

measure B

Burner tube

measure C

BG 450

1 256 226 ø160 ø162

2 356 326 ø160 ø162

3 456 426 ø160 ø162

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2.2.2 Capacity range

Capacity kW Gas quantity

at min. power

Nm3/h 1)

Gas quantity

at max. power

Nm3/h 1)

Max. connection

pressure mbar

Min connection

pressure mbar

see data plate

Lower heat value Hu at normal state 15°C and 1013.25 mbar EN676

Grade of gas

Natural gas

Propane

Butane

Gas quantity and capacity vary according to grade of gas and connection

pressure.

BG450

G20 120-550 12 55 360

G25 120-550 15 69 360

G30 120-550 5 21 360

G31 120-550 4 16 360

kWh/Nm3MJ/Nm3kcal/Nm3

G20 9.5 34.02 8126

G25 8.2 29.25 6986

G30 32.5 116.09 27728

G31 24.6 88.00 21019

2.2.3 Appliance categories

Only dry gas is permitted for use

Gerätekategorien

Appliance categories

Versorgungsdrücke

Supply pressures

Besimmungsländer

Countries of desinaion

2R/3R

20-360mBar

BG, CZ, DE, EE, ES, FR, GR, HU, IS,

IT, LU, LV, NO, PT, SI,

All countries

2H3B/P

20-360mBar AT, CH, CY, DK, FI, LT, RO, SE,

2H3P

20-360mBar GB, IE,

2L3B/P

20-360mBar NL, RO

2E3B/P

20-360mBar PL

2E(R)B

20-360mBar BE

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Burner correspond to IP20

Type BG 450

Motor 450W 230V 3,3A 50Hz

The recommended main fuse

motor C10A

Fitting Naturgas, Propan, Butan

1 ½”-2”

Control power 230V 3,3A 50Hz

Sound 89 dBA ± 0,5 dBA

2.2.4 Working ﬁeld

BG 450

120-550 kW

-1

100 150 200 250 300 350 400 450 500 550 600

Mbar

2.2.5 Electric Speciﬁcation

!Do not exceed working

ﬁeld

Measurements according to EN 3746: 2010

Alt.1 The sound level of the burner can be reduced by equipping the burner

with silencer. Installation must be done so it does not prevent air supply

to the burner.

Alt.2 The burner’s noise level can be reduced by connecting the burner’s air

intake to the air duct that opens into an appropriate location. Installation

must be done so it does not prevent air supply to the burner.

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