Bernard Controls AQ Logic Series Benutzerhandbuch

AQ Logic Start-Up guide

RANGE

Start Up Guide

SUG_17004 EN - Ind. B

Art : 5100549

English

TABLE OF CONTENTS

1SAFETY ---------------------------------------------------------- 5

2DELIVERY, STORAGE AND MAINTENANCE ------------------- 5

2.1 Delivery

2.2 Storage

2.3 Maintenance

3ACTUATOR INSTALLATION ------------------------------------ 7

3.1 Fastening actuator on the valve

3.2 Opening the control compartment

3.3 Electrical wiring

3.4 Closing the control compartment

4ACTUATOR CONTROLS--------------------------------------- 14

4.1 Control panel

4.2 Control modes

4.3 Local control with Control panel

4.4 Local control with Smartphone application

4.5 Remote controls

4.6 Analog Input / Output (OPTION)

5COMMISSIONNING -------------------------------------------- 22

5.1 Accessing the actuator menu

5.2 Set closing rotation direction

5.3 Set closing and opening on torque or position

5.4 Set torque limits

5.5 Setting open and closed positions

5.6 Set display orientation

5.7 Set LEDs configuration

English

5.8 Set Remote commands inputs

5.9 Set Analog Input / Output (OPTION)

5.10 Set Relays configuration

5.11 Setting Forced local mode in Remote mode

6OPERATION --------------------------------------------------- 48

6.1 Emergency handwheel operation

6.2 Local control operation

APPENDIX ----------------------------------------------------------- 49

I. Starting with BC App

II. Alarm and Settings menu tree (options not detailed)

III. Alarms and warnings list

English

1SAFETY

This device complies with current applicable safety standards.

Installation, maintenance, and use of this unit require a skilled and

trained staff.

Please carefully read this whole document before mounting and

starting-up the actuator.

2DELIVERY, STORAGE AND MAINTENANCE

2.1 Delivery

AQ actuators are delivered in a cardboard box of a size equivalent to

the actuator and sit in a cardboard wedge.

2.1.1 Check identification sticker

Information on the nameplate sticker on the side of the actuator

should match those on your order.

QR Code on this sticker can be used to identify the actuator.

2.2 Storage

Actuators should be stored under a shelter, in a clean and dry place

and at a stable ambient temperature.



Avoid placing the actuator directly on the floor

Check that plugs of cable entries are correctly tightened.

Check that cover screws are correctly tightened to ensure

weatherproof sealing of the cover

AQ actuator includes electrical components and lubricated gear

stages. Even with a weatherproof enclosure, oxidation, seizing and

other alterations may occur if actuator is not correctly stored.



Heating resistor should be connected to power supply especially if

the storage place is wet.

English

What to check after storage

1. Visually check the electrical equipment.

2. Manually operate buttons, selectors, etc., to ensure their

proper mechanical functionality.

3. Manually operate the actuator for a few travels.

What to check on pre-installed actuators

If you expect a long period between actuator mounting and electrical

wiring:

1. Visually check that cable entries and cover are tightly

closed.

2.3 Maintenance

All AQ actuators feature lifetime lubrication and therefore require

no specific maintenance, if they were correctly commissioned and

used in conditions foreseen by design.

English

3ACTUATOR INSTALLATION

3.1 Fastening actuator on the valve

Actuator should be secured directly to the

valve using proper bolts or via a proper

interface.

After assembly, the actuator can operate in

any position.



You can modify your display orientation

to keep normal reading orientation.

To set display orientation, see §5.6.

3.2 Opening the control compartment

You need to open the control compartment and remove the cover in

order to wire the actuator.

If closing direction is not standard (clockwise), and it is not already

done, change the orientation of the position indicator cap.

How to remove the cover

1. With 10mm angled socket

wrench or flat blade

screwdriver, unscrew the 4

screws from the housing.

2. Raise the cover along its axis.

3. When cover plug is accessible,

unplug it from the mainboard

4. Remove the cover completely.



However:

do not handle the actuator by handwheel to avoid damage on

actuator gearing

cable glands must not be oriented upwards (loss of water

tightness)



When opening, unplug the control panel cable from the main board in

order to avoid to damage it.

English

3.2.1 Changing closing direction indication

As a standard, AQ actuator is configured to close clockwise. If the

actuator must close counter-clockwise, you can change the

orientation of the position indicator cap.



This change requires to have the actuator software set

accordingly.

To proceed to this setting, see §5.2.

Standard indicator orientation

for clockwise closing

Reverse indicator orientation

for counter-clockwise closing

How to change cap orientation

1. Disassemble the cover then the

cap.

2. Turn the cap 90°.

3. Reassemble the cap then the

cover.

English

3.3 Electrical wiring

3.3.1 Components

1- Position indicator

2- Mainboard

3–4-Relay board (option)

4–AI/AO board (option)

5–Power supply board

6- Torque limiter

7–Capacitor (single phase only)

8 –Motor

9 –Control terminal block

10 –Power terminal block

Control panel board is attached on the actuator cover.

Ensure wires are not supplied with electric power before wiring is

finished and the control compartment is closed.

If you need to open control compartment, previously cut off power

supply to the actuator.

English

3.3.2 Connection and preliminary tests

First install cable glands, then connect wires on the terminal blocks.

How to install cable glands

For each cable entry used

1. Remove plug from the cable entry with 19mm (M16 entry)

or 23mm (M20 entry) open-end

wrench.

2. Separate sealing nut from its

cable gland.

3. Screw and tighten cable gland

in the cable entry.

4. Thread the sealing nut on the

cable and pass the cable

through the cable gland.

Terminal blocks

Terminal blocks are located on a

side of the electronic assembly

and consist of screw-type

terminals. There are 2 main

blocks: 1st is to connect power

supply, 2nd to connect command

and signaling.

Control terminals are 1-35 & 2-36

Power terminals (3Ph/1Ph)

3Ph: L1, L2, L3 with phase

discriminator

1Ph: L (Live), N (Neutral)

Both thermal protector and torque limit device must be integrated

into your control system in order to prevent potential damage to the

actuator or valve.



Unused entries must be kept closed by their plug.

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