Bernard Controls AQ SWITCH 150-1000 Benutzerhandbuch

AQ SWITCH 150-1000

RANGE

Start Up Guide

SUG_19010_EN_FR_ZH_ES - Ind. A

Art : 5100802

YOUR LANGUAGE

ENGLISH -------------------------------------------------------------- 5

FRANÇAIS ------------------------------------------------------------27

中文 ------------------------------------------------------------------50

ESPAÑOL-------------------------------------------------------------76

TABLE OF CONTENTS

DEFINITIONS---------------------------------------------------------- 7

1SAFETY ---------------------------------------------------------- 8

2PACKAGING, STORAGE AND MAINTENANCE----------------- 8

2.1 Packaging-------------------------------------------------- 8

2.2 Storage----------------------------------------------------- 8

2.3 Maintenance----------------------------------------------- 9

2.4 Actuator protection -------------------------------------- 9

3ACTUATOR INSTALLATION -----------------------------------10

3.1 Lifting -----------------------------------------------------10

3.2 Mounting / Unmounting of the socket----------------11

3.3 Fastening actuator on the valve-----------------------12

4ELECTRICAL COMMISSIONING --------------------------------12

4.1 Components (with cover open)------------------------12

4.2 Before wiring---------------------------------------------13

4.3 Wiring -----------------------------------------------------14

4.4 After wiring ----------------------------------------------15

4.5 Heating resistor------------------------------------------15

4.6Wiring the external ground terminal -----------------15

5TRAVEL LIMIT SETTINGS--------------------------------------16

5.1 Single cam setting---------------------------------------16

5.2 Cams setting ---------------------------------------------18

6POSITION INDICATOR SETTINGS -----------------------------18

6.1 Handling position indication ---------------------------18

6.2 Opening / Closing position indicator -----------------19

6.3 Setting indicator-----------------------------------------20

6.4 Changing closing direction indication ----------------21

7TORQUE LIMITING DEVICE------------------------------------21

7.1 Torque limiter operation-------------------------------21

7.2 Torque limiter adjustment-----------------------------22

8EMERGENCY MANUAL COMMAND ----------------------------23

9POSITION OPTIONS SETTINGS -------------------------------23

9.1 Position feedback ---------------------------------------23

9.2 Positioner (OPTION)-------------------------------------25

DEFINITIONS



Tip or info.



Warning requiring a check and/or a compulsory action.

Warning requiring a check and/or a compulsory action on

the device because of risks of damages for the device or

danger for the staff working on the device.

1SAFETY

This device complies with current applicable safety standards.

Installation, maintenance, and use of this unit require a skilled and trained

staff.

Please carefully read this whole document before mounting and starting-up

the actuator.

2PACKAGING, STORAGE AND MAINTENANCE

2.1 Packaging

AQ actuators packaging is comprised of a dual-layer carton strapped on a pallet.

For certain non-EU countries or on request, the pallets are heat treated to

standard NIMP 15 and IPPC-stamped.

This packaging is identical for shipping by road, air or sea, unless otherwise

provided in the contract.

2.1.1 Check identification sticker

Information on the nameplate sticker on the side of the actuator should match

those on your order.

QR Code on this sticker can be used to identify the actuator.

2.2 Storage

Actuators should be stored under a shelter, in a clean and dry place and at a

stable ambient temperature.



•Avoid placing the actuator directly on the floor

•Check that plugs of cable entries are correctly tightened.

•Check that cover screws are correctly tightened to ensure weatherproof

sealing of the cover.

AQ actuators include electrical components and lubricated gear stages. Even

with a weatherproof enclosure, oxidation, seizing and other alterations may

occur if actuator is not correctly stored.



Heating resistor should be connected to power supply especially if the storage

place is located outdoors.

What to check after storage

1. Visually check the electrical equipment.

2. Manually operate buttons, selectors, etc., to ensure their

proper mechanical functionality.

3. Manually operate the actuator for a few travels.

What to check on pre-installed actuators

If you expect a long period between actuator mounting andelectrical wiring:

visually check that cable entries and cover are tightly closed.

2.3 Maintenance

All AQ actuators feature lifetime lubrication and therefore require

no specific maintenance, if they were correctly commissioned and

used in conditions foreseen by design.

2.4 Actuator protection

Protection scale is defined according to the IEC529 standard.

AQ 150-1000 actuators fulfill the following requirements:

IP68 (Standard): full protectionagainst dust and water in case of underwater

continuous use with standard conditions of pressure and duration.

Manufacturer and user must acknowledge on a test to set-up.

Higher protection is necessary if the actuator is likely to be repeatedly

immerged.

3ACTUATOR INSTALLATION

3.1 Lifting

The actuators are lifted using slings (see figure below).

The specifications for these slings must be suitable for the weight of the

actuators (allow for an additional 50%).

According to the weight of the valve, ensure that the new centre of gravity

does not tilt the unit.

Never lift the valve by the actuator.

Never lift an actuator by its handwheel: it may be twisted or broken by its

own weight, and its shaft damaged.

When an actuator is installed on a valve, the slings must be mounted on the

valve and not on the actuator.

Gearbox

Actuator

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