Beveltools Bevel Mate ABA-12 Bedienungsanleitung
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Instruction manual
Gebruikershandleiding
Betriebsanleitung
Mode d’emploi
Instrucciones de funcionamiento
www.beveltools.com
Bevel Mate®ABA-12
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Content
1.1 General notes on safety
1.2 Use of the machine for purposes for which it is intended
1.3 Incorrect use
1.4 Symbol legend
2.1 Prior to taking the machine into service
2.2 Working area and environment
2.3 Proper operation
2.4 Recommended arrangement of air piping
2.5 Operating conditions
3.1 Settings and adjustments
4.1 Preventive maintenance
4.2 Repair
4.3 Warranty
4.4 Storage
4.5 Disposal / Environmental compatibility
4.6 Spare parts
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1.1 General notes on safety
This operation manual is applicable for the machine Bevel Mite®ABA-12.
The machines may only be handled by personnel who is qualied. Always wear protective clothing, safety shoes,
safety glasses and ear protection.
WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in a
serious injury or re. Save all warnings and instructions for future reference.
1.2 Use of the machine for purposes for which it is intended
The machines are intended for the purpose of milling metal and plastic materials without the use of water. The
machines are pneumatic, handheld machines for machining steel, aluminum, aluminum alloys, brass and plastic for
commercial use in industrial applications, for manual weld preperations and for making visible edges in installation-
and machine building.
1.3 Incorrect use
All uses other than those described under section 1.2 are regarded as incorrect use and are therefore not admissible.
1.4 Symbol legend
Note on safety / Warning
This information serves to achieve safe operation. Failure to observe this information may compromise the operator‘s
safety.
Information
This information serves for a good understanding of the operation of the product, thereby permitting full exploitation
of the operational potential of the product.
Technical Document
Read the technical document prior to commissioning.
Safety glasses and ear protection
Wear safety glasses and ear protection.
Disposal
Friendly-to-the-environment disposal.
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2.1 Prior to taking the machine into service
• Working with worn or damaged bevel heads will cause the machine to fail.
• Check bevel head prior to use.
• A sharp bevel head will increase cutting speed and machine life.
• The bevel head must be changed regularly.
• The bevel head must be mounted centrally and positioned against the limit stop.
• The maximum allowable speed of the tool and of the chuck may not be exceeded under any circumstances.
• Observe national regulations.
2.2.Working area and environment
• Keep working area clean and be careful not to slip on oily or slippery surfaces.
• Keep away from ammable or explosive liquids or gaseous, that can cause re by the spark generated during
operation.
• Do not operate air tool in an explosive atmosphere which is likely to blow up.
• According to the operating condition, noise or vibration is generated. Be sure to wear ear and hearing protection
that conforms to all the local regulations.
2.3 Proper operation
• Always wear protective clothing, safety shoes, safety glasses and ear protection.
• To achieve an optimum bevel result, move beveling tool uniformly with light pressure.
• Excessive pressure lessens the working capability of the machine, as well as the life of the bevel head.
• Be sure that the air pressure is supplied at the rated pressure for proper performance of the tool.
• Be sure that bevel heads, screws, bearings and attachments are tightened up before operation. If not, grinders
can be broken by the vibration and it is very dangerous.
• When attaching the accessories at the tools, check the attached state. When handling air tool parts, be careful not
to touch the sharp edge.
• Never use a bevel head which is broken, twisted, defective etc. broken parts of grinder during operation are very
dangerous to machines as well as operators.
• When replacing the bevel head, be sure that the air is turned off and the hose is disconnected.
• Operate in a proper and comfortable posture, an unstable and improper posture can cause pain to an operators
hand, feet and waist.
• Do not shock, drop down or throw air tools as precision parts can break. Strong shock can cause failure by the
broken and twisted parts.
• Do not use air tools for abnormal operation. Be sure that operation is within the air tools capacity. Do not use air
tools for other purposes except instructed.
2.4 Recommended arrangement of air piping
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2.5 Operating conditions
Temperature range during operation: 0 to +50°C
Relative air humidity: 95% at +10°C not condensed
3.1 Settings and adjustments
The machine may only be operated with the ange head!
3.1.2 Mounting a bevel head
• Place bevel head on the adapter. The pin on the adapter should easily t into the pinhole in the Bevel Head.
• Lock spindle with the locking button.
• Use the Hex wrench (5 mm) to tighten the guide bearing.
• Check bevel tool before use. The bevel head must be correctly mounted and must rotate freely. Perform a trial run
over a period of min. 30 seconds without load. Do not use bevel heads which are damaged, which do not run true or
which vibrate!
Rotate ange head counter-clockwise to decrease cutting
depth and clockwise to increase cutting depth.
ON/OFF handle
Spindle lock button
Attach air tting here
6 bar/90 PSI (1/2” Air Hose Rec’d)
1390 ltr/min / 49 CFM
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4.1 Preventive maintenance
• Keep air tools clean and stored safely after using them.
• Keep the thread and grooves on the bearing housing and the internal thread of the ange head clean to prevent
jamming and premature failure of the ball screws.
• When air tools need repair, air tools should be checked by the manufacturer or the licensed agent. Repairing by the
operator can cause failure and serious damage to the air tool and the operator.
• When replacement parts are needed, only approved parts from the manufacturer should be used. Unauthorized
parts can cause failure and serious damage to the operator and the machine.
• When special tools are needed for disassembly or re-assembly of air tools, inquire to the licensed agent or
manufacturer.
• Vent the pressurized air out for purication from the air tank every day and mount air lter at the tank inlet.
• Supply proper lubricants for air tools every day to protect against the acid causing damage to inner parts.
• Do not use improper or broken hoses or connectors.
4.2 Repair
If despite strict observance of the manufacturing and testing method the tool should happen to fail, it must be
repaired by an authorized agency.
4.3 Warranty
Beveltools machines have been manufactured to quality standards and carefully inspected before shipment. The
warranty period for all Beveltools machines is 12 months from the original date of purchase. If repair is required,
the user must return the complete tool to the manufacturer or nearest authorized dealer. Complaints can only be
honoured if the machine is returned in the undissembled condition, with copy of the purchase invoice and clear
description of the problem. If inspection shows an original defect in material or workmanship Beveltools will repair or
replace the tool without charge during the warranty period.
The warranty does not apply to normal use or wear and tear. In the event of the tool being improperly handled, used
for purposes for which it is not intended and/or if the service and maintenance instructions not being observed by
authorized persons, no warranty shall be in effect for damages/consequential damages.
Beveltools reserves the right to make changes or improvements to its products. Beveltools is not obligated to make
any corresponding changes or improvements in products previously manufactured or sold.
4.4 Storage
Temperature range during operation -15°C up to +50°C
Max. relative air humidity 90 % at + 30°C
65 % at + 50°C
4.5 Disposal / environmental compatibility
Air tools consist of steel, iron, bronze, aluminium, rubber or some others. Be careful not to contaminate humans or
environment when air tools are disposed. This machine consists of materials which can be disposed of in a recycling
process. Before disposal, render the machine unusable. Do not throw the machine into the garbage collection.
According to national regulations this machine must be disposed of in an environmentally compatible recycling
process.
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4.6 Spare parts
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4.6.1 Spare parts list
No. Part Name Art. No. No. Part Name Art. No.
1Acorn nut (4x) 9320001 16 Cylinder 9320023
2 Etched bevel tool back cap 9320002 17 Bottom plate 9320024
3 Top seal packing 9320003 18 Pin (2x) 9320025
4 Spindle plug 9320004 19 Bottom seal packing 9320026
5 Ball bearing 9320005 20 Ball bearing 9320027
6 Top plate 9320006 21 Stud key 9320028
7Handle assembly 9320007 22 Spindle 9320029
8 Coiled spring pin 9320008 23 Stud key 9320030
9 Safety throttle lever complete 9320009 24 Shaft spacer 9320031
10A SAE inlet bushing w/screen 9320010 25 Shaft adapter 9320032
10B BSPT inlet bushing w/screen 9320011 26 Dowel pin (10x) 9320033
11 Throttle valve complete 9320012 27 Front bevel housing 9320034
11A Stem 9320013 28 Spindle lock assembly 9320035
11B Washer 9320014 29 Screw cap (4x) 9320036
11C Seat 9320015 30 Ball bearing 9320037
11D Cap 9320016 31 Retaining ring 9320038
11E Tooth washer 9320017 32 Beveler base 9320039
11F Nut 9320018 33 Spring plunger (4x) 9320040
12 Spring 9320019 34 Flat head socket cap screw (4x) 9320041
13 Throttle cap 9320020 35 Dead handle complete 9320042
14 Vanes (5x) 9320021 36 Optional side dead handle 9320043
15 Rotor 9320022
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Inhoudsopgave
1.1 Algemene veiligheidsinstructie
1.2 Juist gebruik
1.3 Onjuist gebruik
1.4 EG-verklaring van overeenstemming
1.5 Verklaring van de symbolen
2.1 Voor het in gebruik nemen
2.2 Werkruimte en omgeving
2.3 Goede werking
2.4 Aanbevolen opstelling van luchtleidingen
2.5 Gebruiksomstandigheden
3.1 Instellingen en aanpassingen
4.1 Preventief onderhoud
4.2 Reparatie
4.3 Garantie
4.4 Opslag
4.5 Afvalverwerking/belasting voor het milieu
4.6 Reserveonderdelen
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1.1 Algemene veiligheidsinstructie
Deze gebruikshandleiding geldt voor het apparaat Bevel Mite®ABA-12.
Uitsluitend gekwaliceerd personeel mag het apparaat gebruiken. Draag altijd beschermende kleding,
veiligheidsschoenen, veiligheidsbril en oorbescherming.
WAARSCHUWING Lees alle veiligheidsinstructies en aanwijzingen. Als veiligheidsinstructies en aanwijzingen niet
worden opgevolgd, kan dit zwaar letsel of brand tot gevolg hebben.
Bewaar alle veiligheidsinstructies en aanwijzingen voor toekomstig gebruik.
1.2 Juist gebruik
De apparaten zijn bedoeld voor het frezen van metalen en kunststof materiaal, zonder het gebruik van water. De
apparaten zijn pneumatisch werkende handapparaten voor het bewerken van werkstukken van staal, aluminium,
aluminiumlegeringen, messing en kunststof voor commercieel gebruik in industriële toepassingen, bij het handmatig
voorbewerken van lasnaden en voor het aanbrengen van zichtranden in de installatie-, apparaat- en machinebouw.
1.3 Onjuist gebruik
Alle andere dan onder 1.2 beschreven toepassingen gelden als onjuist gebruik en zijn daarom niet toegestaan.
1.4 Verklaring van de symbolen
Veiligheidsinstructie/waarschuwing
Deze informatie dient voor een veilige werking. Als deze informatie niet in acht wordt genomen, kan de veiligheid van
de bediener niet worden gegarandeerd.
Informatie
Deze informatie dient om de werking van het product te begrijpen. Hierdoor kan het product optimaal worden benut.
Gebruikershandleiding
Lees de gebruikershandleiding door voordat u het product in gebruik neemt.
Veiligheidsbril en gehoorbescherming
Draag een veiligheidsbril en gehoorbescherming.
Afvalverwerking
Milieubewuste afvalverwerking.
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Andere Handbücher für Bevel Mate ABA-12
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