Beyond OSBURN 7000 Bedienungsanleitung

READ AND KEEP THIS MANUAL FOR REFERENCE

45723A

Printed in Canada 05-07-2018

INSTALLATION AND OPERATION MANUAL

7000 (OP00070 model)

Safety tested according to ULC S627,

UL1482 and ASTM E1509

by an accredited laboratory.

CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION

INSPECTION REQUIREMENTS IN YOUR AREA.

PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET FUEL-

BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN

PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.

www.osburn-mfg.com

Stove Builder International Inc.

250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3

After-sale service : 418-908-8002 E-mail : tech@sbi-international.com

INSTALLATION BY A PROFESSIONAL IS STRONGLY RECOMMENDED

This manual is available for free download on the manufacturer’s web site. It is a copyrighted

document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to

time and cannot be responsible for problems, injuries, or damages arising out of the use of

information contained in any manual obtained from unauthorized sources.

7000 Pellet Stove Installation and Operation Manual

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THANK YOU FOR CHOOSING THIS OSBURN PELLET STOVE

As one of North America’s largest and most respected pellet stove, wood stove and fireplace

manufacturers, Stove Builder International takes pride in the quality and performance of all its

products. We want to help you get maximum satisfaction as you use this product.

In the pages that follow you will find general advice on pellet heating, detailed instructions for safe and

effective installation, and guidance on how to get the best performance from this stove as you build

and maintain your pellet heating system.

We highly recommend that our pellet burning hearth products be installed and serviced by

professionals who are certified in the United States by NFI (National Fireplace Institute®) or in Canada

by WETT (Wood Energy Technology Transfer) or in Quebec by APC (Association des Professionnels du

Chauffage).

Congratulations on making a wise purchase.

To receive full warranty coverage, you will need to show evidence of the date

you purchased your stove. Keep your sales invoice. We also recommend that

you register your warranty online at:

http://www.osburn-mfg.com/en/service-support/warranty-registration

Registering your warranty online will help us to quickly track the information

we need about your stove.

7000 Pellet Stove Installation and Operation Manual

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Table of contents

1 INTRODUCTION ....................................................................................................................................... 5

1.1 About Pellet Heating .............................................................................................................................. 5

1.1.1 Top 10 Reasons for Buying a Pellet Stove ................................................................................... 5

1.2 Appliance performance(1) ...................................................................................................................... 6

1.3 General Features .................................................................................................................................. 7

1.4 Overall Exterior Dimensions .................................................................................................................. 8

PART A – INSTALLATION ................................................................................................................................ 9

2 Installation Safety Information ............................................................................................................... 9

2.1 Installation Warnings, Cautions and Recommendations ...................................................................... 9

2.2 Regulations Covering Pellet Stove Installation ................................................................................... 10

2.3 Before Operating Your Stove .............................................................................................................. 11

3 Clearances to Combustible Material.................................................................................................... 12

3.1 Certification Label Location ................................................................................................................. 12

3.2 Minimum Clearances to Combustibles ................................................................................................ 12

3.3 Back Wall Installation .......................................................................................................................... 13

3.4 Corner Installation ............................................................................................................................... 13

3.5 Ceiling Clearances .............................................................................................................................. 14

3.6 Floor Protection ................................................................................................................................... 14

4 Venting system ...................................................................................................................................... 15

4.1 General ................................................................................................................................................ 15

4.2 Recommendations .............................................................................................................................. 15

4.3 Equivalent Vent Length (EVL) ............................................................................................................. 15

4.4 Termination Location ........................................................................................................................... 17

4.4.1 Permitted Termination Location .................................................................................................. 17

4.5 Installation Configurations ................................................................................................................... 19

4.5.1 Installation Warnings, Cautions and Recommendations Reminder ........................................... 19

4.5.2 Through Wall Installation (Main Floor or Basement) .................................................................. 20

4.5.3 Through Roof Installation ........................................................................................................... 21

4.5.4 Through a Factory Built Chimney ............................................................................................... 22

4.5.5 Through an Existing Masonry Fireplace ..................................................................................... 23

4.5.6 Through an Existing Masonry Chimney ..................................................................................... 24

PART B - OPERATION ................................................................................................................................... 25

5 General information............................................................................................................................... 25

5.1 Operation Warnings, Cautions and Recommendations ...................................................................... 25

5.1.1 Zone Heating and How to Make It Work for You ........................................................................ 27

5.2 Combustible ........................................................................................................................................ 27

5.2.1 Proper Fuel ................................................................................................................................. 27

5.2.2 Where to Store Bags of Pellets .................................................................................................. 27

6 Stove controls ........................................................................................................................................ 28

6.1 General Information ............................................................................................................................. 28

6.1.1 LCD Touch Screen Controls, Operation and Configuration ....................................................... 28

6.1.2 Configuration and Operation Diagram ........................................................................................ 30

6.1.3 Selecting the Language and Temperature Unit (

⁰

F or

⁰

C) ......................................................... 30

6.1.4 Viewing Statistics ........................................................................................................................ 30

6.1.5 Adjusting the Combustion Level (Heat Output) .......................................................................... 31

6.1.6 Combustion Settings and Pilot Settings depending on Fuel Quality .......................................... 32

6.1.7 Convection Fan Speed Adjustment ............................................................................................ 33

6.1.8 Selecting Manual or Thermostat Mode ...................................................................................... 34

6.1.9 Selecting the Pilot Cycle ............................................................................................................. 35

6.1.10 Filling or Purging Auger Housing ................................................................................................ 36

6.1.11 Demo Mode ................................................................................................................................ 37

7 Stove operation ...................................................................................................................................... 38

7.1 First Startup ......................................................................................................................................... 38

7.2 Everyday Startup ................................................................................................................................. 38

7000 Pellet Stove Installation and Operation Manual

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7.3 Running Out of Pellets ........................................................................................................................ 38

7.4 Refueling ............................................................................................................................................. 38

7.5 Shutting Down Procedure ................................................................................................................... 39

7.6 Signs of an Overheating Stove ........................................................................................................... 39

8 MAINTENANCE ...................................................................................................................................... 40

8.1 Stove Maintenance .............................................................................................................................. 40

8.1.1 Recommended Maintenance Schedule ..................................................................................... 40

8.1.2 Cleaning the Baffle, the Heat Exchanger and the Combustion Chamber .................................. 41

8.1.3 Exhaust Channel and Exhaust Blower Maintenance ................................................................. 43

8.1.4 Cleaning the Burn Pot ................................................................................................................ 45

8.1.5 Ash Removal .............................................................................................................................. 47

8.1.6 Cleaning the Air Wash System ................................................................................................... 48

8.1.7 Glass Care .................................................................................................................................. 48

8.1.8 Replacement of Broken Door Glass ........................................................................................... 48

8.1.9 Door Gasket Maintenance .......................................................................................................... 49

8.1.10 Door Adjustment ......................................................................................................................... 49

8.2 Venting System Maintenance ............................................................................................................. 49

8.2.1 Dealing With a Chimney Fire ...................................................................................................... 50

8.2.2 Soot and Fly Ash ........................................................................................................................ 50

9 Troubleshooting .................................................................................................................................... 51

9.1 Validating Status ................................................................................................................................. 51

9.2 Testing Components ........................................................................................................................... 53

9.3 Main Error Codes, Possible Causes and Solutions ............................................................................ 53

9.3.1 Blocked Flue ............................................................................................................................... 54

9.3.2 No Fuel ....................................................................................................................................... 55

9.3.3 Failed Ignition ............................................................................................................................. 57

9.3.4 Defective Igniter Fuse ................................................................................................................. 57

9.3.5 Auger Fuse ................................................................................................................................. 58

9.3.6 Unit Overheat .............................................................................................................................. 59

9.3.7 Hopper Lid Open ........................................................................................................................ 60

9.3.8 Power Loss ................................................................................................................................. 61

9.3.9 Smoke Smell ............................................................................................................................... 61

9.3.10 Combustion Air Starvation .......................................................................................................... 62

9.3.11 The LCD Touch Screen Does Not Lightup. ................................................................................ 62

10 Wiring Diagram ...................................................................................................................................... 63

11 Access to Fuses .................................................................................................................................... 64

12 Components location ............................................................................................................................ 66

13 Blower Replacement ............................................................................................................................. 67

14 L-250 and F-160 Thermal Switch Replacement .................................................................................. 73

15 Exploded View and Replacement Parts .............................................................................................. 75

APPENDIX A: HORIZONTAL AND VERTICAL VENT CHART ..................................................................... 85

APPENDIX B: LCD SLIDING BRACKET ....................................................................................................... 87

APPENDIX C: INSTALLING AN optional THERMOSTAT (AC05558) ......................................................... 89

APPENDIX D: MOBILE HOME INSTALLATION ............................................................................................ 92

APPENDIX E: COMBUSTION AIR SUPPLY .................................................................................................. 94

APPENDIX F: INSTALLING THE OPTIONAL DOOR OVERLAY .................................................................. 97

APPENDIX G: OPTIONAL HOT AIR DISTRIBUTION KIT (AC01343) .......................................................... 98

OSBURN LIMITED LIFETIME WARRANTY ................................................................................................... 99

7000 Pellet Stove Installation and Operation Manual

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1 INTRODUCTION

1.1 ABOUT PELLET HEATING

Pellet stoves offer a dramatic improvement in the convenience of heating with solid fuel. Wood pellets

are handled in bags and are therefore easily and cleanly stored. A single loading of a pellet stove can

provide long hours of warmth. Pellet stoves also provide a special comfort associated with wood

burning. The combination of fans delivering warm air currents and the direct comfort of radiant heat

provides special satisfaction on a cold winter day. The heat provided is even and constant, due to the

auto fuel feed responding to owner settings. Pellet stoves also offer strong environmental benefits;

pellets not only reduce dependence on finite supplies of fossil fuels like oil and gas, but they also put

to good use materials that would otherwise unnecessarily and expensively add to our waste disposal

problems.

In addition, pellet stoves burn very cleanly and offer the lowest emissions of unwanted pollutants of

all solid fuel burning appliances.

1.1.1 TOP 10 REASONS FOR BUYING A PELLET STOVE

• Fuel is relatively cheap, easy to handle and store

• Installation is relatively inexpensive and flexible

• Can be thermostatically controlled

• Can run for long hours without the need to refuel

• Heat output is steady because fuel feed is regulated

• Provides powerful convection heat

• Has the lowest emissions of all solid fuels

• Reduces our dependence on fossil fuels

• Pellets are a renewable fuel

• Wood pellets are made of 100% residual matter (saw dust). This creates added-value from

waste that would otherwise end up in a landfill.

7000 Pellet Stove Installation and Operation Manual

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1.2 APPLIANCE PERFORMANCE(1)

Fuel type

Wood Pellet (Premium grade or better)(☨)

Recommended heating area[*]

1,000 to 2,800 ft2 (93 to 260 m2)

Hopper capacity

125 lb (57 kg)

Maximum burn time[*]

104 h

Maximum heat input rate(2)

70,500 BTU/h (20.6 kW)

Overall heat output rate

(min. to max.)(3)

8,300 BTU/h to 36,700 BTU/h (2.4 kW to 10.8 kW)

Average overall efficiency(3)

68.8% (HHV(4))

74.4% (LHV(5))

Optimum efficiency(6)

79.9%

Burn rate

1.2 lb/h to 8.2 lb/h (0.50 kg/h to 3.7 kg/h)

Average particulate emissions rate(7)

2.45 g/h (EPA / CSA B415.1-10)

Average CO(8)

117.2 g/h

Average electrical power

consumption(9)

3.7A (360W) for ignition cycle

2.15A (258W) min. / 2.9A (348W) max. for

continuous operation

[*] Recommended heating area and maximum burn time may vary subject to location in home, chimney draft,

heat loss factors, climate, fuel type, feed rate, fuel level, and other variables. The recommended heated

area for a given appliance is defined by the manufacturer as its capacity to maintain a minimum acceptable

temperature considering that the space configuration and the presence of heat distribution systems have

a significant impact in making heat circulation optimum.

(☨) Grades of pellet fuel are determined by organizations such as Pellet Fuels Institute (PFI), ENplus and

CANplus.

(1) Values are as measured per test method, except for the recommended heating area, hopper capacity,

maximum burn time and maximum heat input rate. Results may vary depending on pellet quality, density,

length, and diameter.

(2) Based on the maximum burn-rate and a dry energy value of pellet at 8,600 BTU/lb.

(3) As measured per CSA B415.1-10 stack loss method.

(4) Higher Heating Value of the fuel.

(5) Lower Heating Value of the fuel.

(6) Optimum overall efficiency at a specific burn rate (LHV).

(7) This appliance is officially tested and certified by an independent agency.

(8) Carbon monoxyde.

(9) Unless stated otherwise, measures were taken directly at the main power source and include all electrical

components present in the appliance.

7000 Pellet Stove Installation and Operation Manual

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1.3 GENERAL FEATURES

Recommended chimney diameter

4 po (see Section 4.3: Equivalent Vent Length

(EVL))

Flue outlet diameter

4 po (100 mm)

Type of chimney

ULC/ORD-C441, CAN/ULC S609, UL 641 (TYPE L)

Baffle material

Stainless Steel

Approved for alcove installation

Not approved

Approved for mobile home installation‡

Yes

Shipping weight (without option)

468 lb (212 kg)

Appliance weight (without option)

400 lb (181 kg)

Type of door

Single, glass with cast iron frame

Glass type

Ceramic glass

Blower

Included (up to 500 CFM)

Particulate emission standard

EPA / CSA B415.1-10

USA standard (safety)

ASTM E1509 and UL 1482

Canadian standard (safety)

ULC S627

Noise level at 6 feet

Min: 53 dBa (+/- 3 dBa) − Max: 59 dBa (+/- 3 dBa)

Electrical requirements

Voltage and frequency : 120VAC and 60Hz

AC Current: 2.15A/120VAC - 3.7A/120VAC

Control board fuses

Main: 7.5A-250V fast-blow fuse

Convection blower: 5A-250V fast-blow fuse

Combustion blower: 3A-250V fast-blow fuse

Exhaust blower: 3A-250V fast-blow fuse

Auger motor #1: 3A-250V fast-blow fuse

Auger motor #2: 3A-250V fast-blow fuse

Igniter: 5A-250V fast-blow fuse

‡ Mobile home (Canada) or manufactured home (USA): The US department of Housing and Urban Development

describes “manufactured homes” better known as “mobile homes” as followed; buildings built on fixed wheels

and those transported on temporary wheels/axles and set on a permanent foundation. In Canada, a mobile

home is a dwelling for which the manufacture and assembly of each component is completed or substantially

completed prior to being moved to a site for installation on a foundation and connection to service facilities and

which conforms to the CAN/CSA-Z240 MH standard.

7000 Pellet Stove Installation and Operation Manual

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1.4 OVERALL EXTERIOR DIMENSIONS

FRESH AIR INLET

FLUE OUTLET

7000 Pellet Stove Installation and Operation Manual

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PART A –INSTALLATION

2 INSTALLATION SAFETY INFORMATION

2.1 INSTALLATION WARNINGS, CAUTIONS AND RECOMMENDATIONS

• PROFESSIONNAL INSTALLATION IS HIGHLY RECOMMENDED.

• YOU MAY NEED TO OBTAIN A BUILDING PERMIT FOR THE INSTALLATION OF THIS STOVE AND ITS VENTING

SYSTEM. CONSULT YOUR MUNICIPAL BUILDING DEPARTMENT OR FIRE DEPARTMENT BEFORE

INSTALLATION TO DETERMINE THE NEED TO OBTAIN ONE. WE RECOMMEND THAT YOU ALSO INFORM

YOUR HOME INSURANCE COMPANY TO FIND OUT IF THE INSTALLATION WILL AFFECT YOUR POLICY.

• THIS STOVE MUST BE CONNECTED TO A STANDARD 120V. 60 HZ GROUNDED ELECTRICAL OUTLET. DO NOT

USE AN ADAPTER PLUG OR SEVER THE GROUNDING PLUG. DO NOT ROUTE THE ELECTRICAL CORD

UNDERNEATH, IN FRONT OR OVER THE STOVE.

• IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE,

FOLLOW THE INSTALLATION INSTRUCTIONS.

• BURNING ANY SOLID FUELS GENERATES CARBON MONOXIDE IN LOW CONCENTRATION. THIS GAS IS

EVACUATED BY THE VENTING SYSTEM. IN HIGHER CONCENTRATIONS, CARBON MONOXIDE IS TOXIC AND

MAY CAUSE DEATH. TO PREVENT THIS, ENSURE THAT YOUR VENTING SYSTEM IS AIRTIGHT.

• THIS STOVE IS MOBILE HOME APPROVED AND REQUIRES INSTALLATION OF A FRESH AIR KIT, SOLD

SEPARATELY. THE STOVE MUST BE ATTACHED TO THE STRUCTURE OF THE MOBILE HOME AND THE

STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND CEILING/ROOF MUST BE

MAINTAINED. DO NOT INSTALL IN A SLEEPING ROOM.

• THIS STOVE IS NOT RECOMMENDED TO BE INSTALLED IN A BEDROOM.

• THIS STOVE HAS BEEN DEVELOPED AND BUILT FOR RESIDENTIAL SUPPLEMENTARY HEAT SOURCE.

COMMERCIAL AND INDUSTRIAL USE IS PROHIBITED AND WILL VOID THE WARRANTY.

• THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE STOVE ALWAYS OVERRIDES THE

INFORMATION PUBLISHED IN ANY OTHER MEDIA (OWNER’S MANUAL, CATALOGUES, FLYERS, MAGAZINES

AND/OR WEB SITES).

• CONNECT THIS STOVE ONLY TO A LISTED PELLET VENT FOR USE WITH SOLID FUEL OR TO A LINED CHIMNEY

CONFORMING TO NATIONAL AND LOCAL BUILDING CODES.

• DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.

• DO NOT CONNECT THIS STOVE TO ANY OTHER EXISTING VENTING SYSTEM SERVING ANOTHER APPLIANCE.

• DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK.

• THE VENTING SYSTEM MUST BE COMPLETELY AIRTIGHT AND PROPERLY INSTALLED. ALL VENT

CONNECTOR JOINTS MUST BE SEALED AND FASTENED IN ACCORDANCE WITH THE PELLET VENT

MANUFACTURER'S INSTRUCTIONS TO ENSURE CONSISTENT PERFORMANCE AND AVOID SMOKE AND ASH

SPILLAGE.

• THE VENTING SYSTEM SHOULD BE CHECKED, AT LEAST TWICE A YEAR FOR ANY BUILDUP OF SOOT OR

CREOSOTE.

7000 Pellet Stove Installation and Operation Manual

10 __________________________________________________________________________________________________

• NEVER BLOCK ANY LOUVERS OF THE STOVE.

• IF REQUIRED, A FRESH AIR KIT CAN BE INSTALLED TO SUPPLY COMBUSTION AIR TO THE ROOM OR SPACE

(SEE APPENDIX E: COMBUSTION AIR SUPPLY).

• MIXING OF APPLIANCE COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING COMPONENTS IS

PROHIBITED AND WILL VOID THE WARRANTY.

• ANY MODIFICATION OF THE STOVE THAT HAS NOT BEEN APPROVED IN WRITING BY THE TESTING

AUTHORITY IS PROHIBITED AND VIOLATES CSA B365 (CANADA), AND ANSI NFPA 211 (USA).

• STOVE BUILDER INTERNATIONAL INC. (SBI) GRANTS NO WARRANTY, IMPLIED OR STATED, FOR THE POOR

INSTALLATION OR LACK OF MAINTENANCE OF YOUR STOVE AND ASSUMES NO RESPONSIBILITY OF ANY

CONSEQUENTIAL DAMAGES.

2.2 REGULATIONS COVERING PELLET STOVE INSTALLATION

When installed and operated as described in these instructions, this pellet stove is suitable for use as a

freestanding heater in residential installations.

In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the

CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code

requirements. In the USA, the ANSI NFPA 211 Standard for Chimneys, Fireplaces, Vents and Solid Fuel-

Burning Appliances and the ANSI NFPA 70 National Electrical Code are to be followed in the absence of

local code requirements.

This stove must be connected to a pellet vent system complying with the requirements for Pellet Vent

in the standards UL 103, UL 641, ULC S629M, CAN/ULC S609 and ULC/ORD C441 or to a code-approved

masonry chimney with a stainless steel flue liner.

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