Bijur Delimon DP33 Bedienungsanleitung

BIJUR DELIMON INTERNATIONAL

(919) 465 4448 LOCAL

(800) 631 0168 TOLL-FREE

(919) 465 0516 FAX

WWW.BIJURDELIMON.COM

2100 Gateway Centre Blvd., Suite 109

Morrisville, NC 27560

35994 • R2 08/151

DP33 Pump

60:1, 3+3, Air-operated, Grease

General

The DP33 Pump is a compressed air-operated reciprocating piston pump designed to pump all types

of mineral greases. Suitable for installations with medium length piping to supply up to three grease

outlets simultaneously. This pump is mounted directly on 120 lb and 400 lb drums.

Operation

This pump is self-priming. To prime it the ﬁrst time, connect the air supply to the pump while keeping

the outlet gun opened and increase the air pressure from 0 to the desired pressure slowly using a

pressure regulator. Once grease starts ﬂowing through all the outlets, the pump is primed. The pump

starts to pump automatically when the outlet valve is opened. (Note: It is important that the lower

valve does not come into contact with contaminated surfaces, such as a workshop ﬂoor, as it may

become contaminated with dirt or foreign particles that can damage the pump mechanism.)

Technical Data

Maximum Air Pressure 140 psi (10 bar)

Minimum Air Pressure 40 psi (3 bar)

Maximum Delivery @ 100 psi 2.6 lb (1200 gr/min)

Air Inlet Thread 3/8” BSP

Grease Outlet Thread 3/8” BSP

Air Piston Diameter 3” (75mm)

Air Piston Stroke 3” (75mm)

Installation

To install the pump on the drum, use the

included bung adapter. Fasten the cover

(part #F1936 for 120 lb keg and part #F1938

for 400 lb drum) onto the drum and screw the

nut of the bung adapter into the 2” bung

opening of the cover. Insert the pump through

the nut and ﬁx it with the star nut to the desired

height.

Always keep ﬁngers and hands away from

moving parts. Do not dent or damage the

riser tube.

Ensure that the mounting surface and

attachments are strong enough to

support the lift and pump assembly

during operation.

BIJUR DELIMON INTERNATIONAL

(919) 465 4448 LOCAL

(800) 631 0168 TOLL-FREE

(919) 465 0516 FAX

WWW.BIJURDELIMON.COM

2100 Gateway Centre Blvd., Suite 109

Morrisville, NC 27560

35994 • R2 08/152

Typical Layout

See drawing below for typical layout with all the recommended accessories for the pump to operate

correctly. The compressed air supply must be ﬁxed between 40 and 140 psi (3 and 10 bar). The

recommended pressure is 90 psi (6 bar). An air shut-off valve must be installed to be able to close

the compressed air line at the end of the day (if the air inlet is not closed and there is leakage in

some point of the grease outlet circuit, the pump will start automatically, emptying the container).

Item Description

A Air shut-off valve (LP)

B Filter regulator

C 2’ air hose

D Quick coupling

E Connection nipple

F 55:1 Pump

G 5’ grease hose

H Grease shut-off valve (HP)

I Cover (400 lb drum)

J Follower plate

1 2

\\

$\\

3 4 5 6 7

BIJUR DELIMON INTERNATIONAL

(919) 465 4448 LOCAL

(800) 631 0168 TOLL-FREE

(919) 465 0516 FAX

WWW.BIJURDELIMON.COM

2100 Gateway Centre Blvd., Suite 109

Morrisville, NC 27560

35994 • R2 08/153

Maintenance

Separate the Air Motor from the Pump

1. Attach the pump to a vice in horizontal position, securing it by the suction tube. Unthread the air

motor from the suction tube (44) and pull out the air motor until the pin (34) becomes visible.

2. Remove the pin and unthread the rod (43) until it’s free. (See drawing on right.)

Replace the Air Distributor

1. Unthread the plug (23) and remove the circlip (13), the mufﬂer (14) and the

mufﬂer support (15).

2. Remove the distributor axle (21).

3. Unthread the screw (8) completely and carefully remove the distributor bushing (16).

4. Lubricate the new distributor bushing (16) with its O-rings, insert it from the side of the plug

(23) and hold something to stop it at the side of the mufﬂer (14). Be very careful not to damage

the bushing (16) or the O-rings.

Clean the Mufﬂer

1. Unthread the ﬁlter plug (19) and remove the mufﬂer (18).

2. Clean the mufﬂer (18) carefully and replace it in position; reinstall the ﬁlter plug (19).

Replace the Air Motor Seal

1. Unthread the plug (1) and remove the cover (2). Unthread the nut (3) and remove the washer

(4), the guide ring (5) and the air escape ring (11) with their O-rings, and the washers (10).

2. Unthread the screws (20) and remove the inverter head (17).

3. Unthread the inverter rod (24) and remove the O-rings (6).

4. Unthread the screws (37), remove the air cylinder (28) and take out the piston assembly

(25, 32 and 40).

5. Replace the damaged parts and assemble following previous instructions, reversing each step.

Replace the Packing Set

1. Follow steps 1 through 5 of the Air Motor Seals procedure.

2. Remove the circlip (35) and take out the packing set body (42).

3. Remove the outlet valve (44) from the current packing set and put it on the new packing set.

4. Assemble the pump following previous instructions, reversing each step.

Clean or Replace the Foot Valve

1. Remove the threaded plug (73) and the ﬁlter (72), unthread the nut (71) from the priming rod

and remove the primer (70).

2. Push in the priming rod (50) and unthread the priming tube (69) using the provided holes

and remove it.

3. Take out the components of the valve (63-66) and clean them carefully, replace any if damaged.

4. Assemble the pump following the previous instructions, reversing each step.

Refer to page 5 for parts reference.

Before starting any kind of maintenance

or repair, disconnect the compressed air

supply and open a downstream valve to

relieve the grease pressure.

Remove pin and unthread the rod

BIJUR DELIMON INTERNATIONAL

(919) 465 4448 LOCAL

(800) 631 0168 TOLL-FREE

(919) 465 0516 FAX

WWW.BIJURDELIMON.COM

2100 Gateway Centre Blvd., Suite 109

Morrisville, NC 27560

35994 • R2 08/154

Clean or Replace the Upper Valve

1. Unthread and remove the foot valve tube (61) from the pump tube (50) and take out the

connection rod (52) together with the high pressure piston (56).

2. Gently push out the packing assembly (57-60) from the pump tube (50) using a ø19mm tube and

clean it carefully, replace any if damaged.

3. Remove the pin that holds the connection rod (52) to the high pressure piston (56) and unthread

the piston. Take out the components of the upper valve (53-55) and clean them carefully, replace

any if damaged.

4. Assemble the pump following the previous instructions, reversing each step.

Troubleshooting

Symptom Possible Cause Remedy

The pump is not working or

there is no grease delivery.

Not enough air supply pressure. Slowly increase the air supply

pressure.

Some outlet line component is clogged or

closed.

Clean or open the outlet circuit.

There are air pockets in the grease inlet

area.

Stir and compact the grease.

The pump begins to operate very fast. The drum is empty or the grease level is

beneath the suction tube inlet.

Replace the drum or lower the

suction tube until the inlet reaches

below the grease level.

The pump runs on continuously

after the grease outlet is closed.

There is a grease leak in some point of

the outlet circuit.

Verify and tighten or repair.

Grease is leaking through the

outlet mufﬂer.

Grease has by-passed to the air motor

caused by worn or damaged packing set.

Replace the worn or damaged parts.

Air is leaking through the

outlet mufﬂer.

The O-rings of the distributor axle (21) or

the bushings (16) are worn or damaged.

Replace the axle assembly (21) and/

or bushing assembly (16).

The inverter O-rings are worn

or damaged.

Replace the inverter O-rings.

Decrease of the grease delivery. Dirt in upper valve or the foot valve. Dismount and clean, replace

if damaged.

Dirt in mufﬂer (18). Dismount and clean/replace mufﬂer.

How to Order

Description Drum Size Part #

DP33 Pump 120 lb F332

400 lb F334

When ordering, specify by name, description and part number, e.g. DP33 Pump, 120 lb Drum,

Part #F332.

Refer to page 5 for parts reference.

Before starting any kind of maintenance

or repair, disconnect the compressed air

supply and open a downstream valve to

relieve the grease pressure.

BIJUR DELIMON INTERNATIONAL

(919) 465 4448 LOCAL

(800) 631 0168 TOLL-FREE

(919) 465 0516 FAX

WWW.BIJURDELIMON.COM

2100 Gateway Centre Blvd., Suite 109

Morrisville, NC 27560

35994 • R2 08/155

See page 6 for diagram.

18 19

Service Parts Diagram

BIJUR DELIMON INTERNATIONAL

(919) 465 4448 LOCAL

(800) 631 0168 TOLL-FREE

(919) 465 0516 FAX

WWW.BIJURDELIMON.COM

2100 Gateway Centre Blvd., Suite 109

Morrisville, NC 27560

35994 • R2 08/156

Service Parts (Cont.)

Item Description Part #

--- Air motor seals kit F740974

(4) ---

(6) ---

(7) ---

(9) ---

(10) ---

(12) ---

(24) ---

(26) ---

(30) ---

(31) ---

--- Foot valve kit F740976

(34) ---

(45-52) ---

--- Seal kit F740975

(26) ---

(34) ---

(36) ---

(42) ---

--- Mufﬂers & air ﬁlters kit F740977

(13) ---

(14) ---

(18) ---

See parts list on page 5.

Service Parts

Item Description Part #

13 Circlip F942728

14 Mufﬂer F835400

41 Outlet valve F740631

44 Pump tube (for part #F334) F740637

Pump tube (for part #F332) F740638

43 Connection rod (for part #F334) F840459

Connection rod (for part #F332) F840460

54 Bung adapter F410002

--- Reversing mechanism kit F740973

(16) ---

(21) ---

(22) ---

--- Air motor seals kit F740974

(4) ---

(6) ---

(7) ---

(9) ---

(10) ---

(12) ---

(24) ---

(26) ---

(30) ---

(31) ---

BIJUR DELIMON INTERNATIONAL

(919) 465 4448 LOCAL

(800) 631 0168 TOLL-FREE

(919) 465 0516 FAX

WWW.BIJURDELIMON.COM

2100 Gateway Centre Blvd., Suite 109

Morrisville, NC 27560

35994 • R2 08/157

Dimensional Schematics

Part # A B

F332 1010mm (39.7”) 730mm (28.7”)

F334 1215mm (47.8”) 925mm (36.4”)

ß"

08A

8=

"'}

6A40B4

>DC"'}

Measurements shown in millimeters.

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