Bin Master GWR-2000 Bedienungsanleitung

Quick setup guide

Guided Wave Radar

TDR sensor for continuous level

measurement of bulk solids

GWR-2000

4 -20 mA/HART - four-wire

Rod and cable probe

Document ID: 47593

927-0306 Rev A

Contents

GWR-2000 4 - 20 mA/HART - four-wire

47593-EN-140324

Contents

1 For your safety

1.1 Authorised personnel ....................................................................................................... 3

1.2 Appropriate use................................................................................................................ 3

1.3 Warning about incorrect use............................................................................................. 3

1.4 General safety instructions............................................................................................... 3

1.5 CE conformity................................................................................................................... 3

1.6 NAMUR recommendations .............................................................................................. 4

1.7 Environmental instructions ............................................................................................... 4

2 Product description

2.1 Conguration.................................................................................................................... 5

3 Mounting

3.1 General instructions for use of the instrument .................................................................. 7

3.2 Mounting instructions ....................................................................................................... 7

4 Connecting to power supply

4.1 Connection..................................................................................................................... 11

4.2 Wiring plan, double chamber housing ............................................................................ 12

5 Set up with the display and adjustment module

5.1 Insert display and adjustment module............................................................................ 14

5.2 Parameter adjustment - Quick setup .............................................................................. 15

6 Supplement

6.1 Technical data ................................................................................................................ 17

Information:

This quick setup guide enables a quick setup of your instrument.

Youcanndfurtherinformationinthecorresponding,comprehensive

operating instructions.This manual is available on the supplied DVD

or in the download area under "www.vega.com".

Operating instructions VEGAFLEX 82 - 4 … 20 mA/HART - Four-

wire - Rod and cable probe: Document-ID 41830

Editing status of the quick setup guide: 2014-03-17

927-0306 Rev A

1 For your safety

GWR-2000 4 - 20 mA/HART - four-wire

47593-EN-140324

1 For your safety

1.1 Authorised personnel

All operations described in this operating instructions manual must

be carried out only by trained specialist personnel authorised by the

plant operator.

During work on and with the device the required personal protective

equipment must always be worn.

1.2 Appropriate use

VEGAFLEX 82 is a sensor for continuous level measurement.

Youcannddetailedinformationabouttheareaofapplicationin

chapter "Product description".

Operational reliability is ensured only if the instrument is properly

usedaccordingtothespecicationsintheoperatinginstructions

manual as well as possible supplementary instructions.

1.3 Warning about incorrect use

Inappropriate or incorrect use of the instrument can give rise to

application-specichazards,e.g.vesseloverllordamagetosystem

components through incorrect mounting or adjustment.

1.4 General safety instructions

This is a state-of-the-art instrument complying with all prevailing

regulations and guidelines.The instrument must only be operated in a

technicallyawlessandreliablecondition.Theoperatorisresponsible

for the trouble-free operation of the instrument.

During the entire duration of use, the user is obliged to determine the

compliance of the necessary occupational safety measures with the

current valid rules and regulations and also take note of new regula-

tions.

The safety instructions in this operating instructions manual, the na-

tional installation standards as well as the valid safety regulations and

accident prevention rules must be observed by the user.

For safety and warranty reasons, any invasive work on the device

beyond that described in the operating instructions manual may be

carried out only by personnel authorised by the manufacturer. Arbi-

traryconversionsormodicationsareexplicitlyforbidden.

The safety approval markings and safety tips on the device must also

be observed.

1.5 CE conformity

ThedevicefulllsthelegalrequirementsoftheapplicableECguide-

lines.ByaxingtheCEmarking,weconrmsuccessfultestingofthe

product.

YoucanndtheCECerticateofConformityinthedownloadsection

of our homepage.

927-0306 Rev A

1 For your safety

GWR-2000 4 - 20 mA/HART - four-wire

47593-EN-140324

Electromagnetic compatibility

Instrumentsinfour-wireorEx-d-iaversionaredesignedforuseinan

industrial environment. Nevertheless, electromagnetic interference

from electrical conductors and radiated emissions must be taken into

account, as is usual with class A instruments according to EN 61326-

1.Iftheinstrumentisusedinadierentenvironment,theelectromag-

netic compatibility to other instruments must be ensured by suitable

measures.

1.6 NAMUR recommendations

NAMUR is the automation technology user association in the process

industry in Germany. The published NAMUR recommendations are

acceptedasthestandardineldinstrumentation.

ThedevicefulllstherequirementsofthefollowingNAMURrecom-

mendations:

•NE 21 – Electromagnetic compatibility of equipment

•NE 43 – Signal level for malfunction information from measuring

transducers

•NE53–Compatibilityofelddevicesanddisplay/adjustment

components

•NE107–Self-monitoringanddiagnosisofelddevices

For further information see www.namur.de.

1.7 Environmental instructions

Protection of the environment is one of our most important duties.

That is why we have introduced an environment management system

with the goal of continuously improving company environmental pro-

tection.Theenvironmentmanagementsystemiscertiedaccording

to DIN EN ISO 14001.

Pleasehelpusfulllthisobligationbyobservingtheenvironmental

instructions in this manual:

•Chapter "Packaging, transport and storage"

•Chapter "Disposal"

927-0306 Rev A

2 Product description

GWR-2000 4 - 20 mA/HART - four-wire

47593-EN-140324

2 Product description

2.1 Conguration

Thetypelabelcontainsthemostimportantdataforidenticationand

use of the instrument:

Fig. 1: Layout of the type label (example)

1 Instrument type

2 Product code

3 Approvals

4 Power supply and signal output, electronics

5 Protection rating

6 Probe length

7 Process and ambient temperature, process pressure

8 Material, wetted parts

9 Hardware and software version

10 Order number

11 Serial number of the instrument

12 Symbol of the device protection class

13 ID numbers, instrument documentation

14 Reminder to observe the instrument documentation

15 NotiedauthorityforCEmarking

16 Approval directives

The type label contains the serial number of the instrument. With it

youcanndthefollowinginstrumentdataonourhomepage:

•Product code (HTML)

•Delivery date (HTML)

•Order-specicinstrumentfeatures(HTML)

•Operating instructions and quick setup guide at the time of ship-

ment (PDF)

•Order-specicsensordataforanelectronicsexchange(XML)

•Testcerticate(PDF)-optional

Go to www.vega.com, "VEGATools" and "Instrument search". Enter

the serial number.

Alternatively, you can access the data via your smartphone:

•Download the smartphone app "VEGATools" from the "Apple App

Store" or the "GooglePlayStore"

Type label

Serial number - Instru-

ment search

927-0306 Rev A

2 Product description

GWR-2000 4 - 20 mA/HART - four-wire

47593-EN-140324

•ScantheDataMatrixcodeonthetypelabeloftheinstrumentor

•Enter the serial number manually in the app

927-0306 Rev A

3 Mounting

GWR-2000 4 - 20 mA/HART - four-wire

47593-EN-140324

3 Mounting

3.1 General instructions for use of the instrument

Protect your instrument against moisture penetration through the fol-

lowing measures:

•Use the recommended cable (see chapter "Connectingtopower

supply")

•Tighten the cable gland

•Turn the housing in such a way that the cable gland points down-

ward

•Loop the connection cable downward in front of the cable gland

This applies particularly to:

•Outdoor mounting

•Installationsinareaswherehighhumidityisexpected(e.g.through

cleaning processes)

•Installations on cooled or heated vessels

3.2 Mounting instructions

Mount VEGAFLEX 82 in such a way that the distance to vessel instal-

lations or to the vessel wall is at least 300 mm (12 in). In non-metallic

vessels, the distance to the vessel wall should be at least 500 mm

(19.7 in).

During operation, the probe must not touch any installations or the

vessel wall. If necessary, fasten the probe end.

In vessels with conical bottom it can be advantageous to mount the

sensor in the center of the vessel, as measurement is then possible

nearly down to the lowest point of the bottom. Keep in mind that

measurement all the way down to the tip of the probe may not be pos-

sible.Theexactvalueofthemin.distance(lowerdeadband)isstated

in chapter "Technicaldata".

Fig. 2: Vessel with conical bottom

Protection against mois-

ture

Installation position

927-0306 Rev A

3 Mounting

GWR-2000 4 - 20 mA/HART - four-wire

47593-EN-140324

Plastic vessel/Glass vessel

The guided microwave principle requires a metallic surface on the

processtting.Therefore,inplasticvessels,etc.,useaninstru-

mentversionwithange(fromDN50)orplaceametalsheet

(ø>200mm/8in)beneaththeprocessttingwhenscrewingitin.

Makesurethattheplatehasdirectcontactwiththeprocesstting.

When installing rod or cable probes without metal vessel wall, e.g.

inplasticvessels,themeasuredvaluecanbeinuencedbystrong

electromagneticelds(emittedinterferenceaccordingtoEN61326:

class A).

Useaprobeincoaxversionforapplicationsinliquids.

1 2

Fig. 3: Installation in non-metallic vessel

1 Flange

2 Metal sheet

Concrete vessel

When installed in thick concrete ceilings, VEGAFLEX 82 should be

mountedfrontushtotheloweredge.Inconcretesilos,thedistance

to the wall should be at least 500 mm (20 in).

Type of vessel

927-0306 Rev A

3 Mounting

GWR-2000 4 - 20 mA/HART - four-wire

47593-EN-140324

ø >160mm

(ø >6.3")

Fig. 4: Installation in concrete silo

Ifpossible,avoidsockets.Mountthesensorushwiththevesseltop.

If this is not possible, use short sockets with small diameter.

Higher sockets or sockets with a bigger diameter can generally be

used.They can, however, increase the upper blocking distance (dead

band). Check if this is relevant for your measurement.

In such cases, always carry out a false signal suppression after instal-

lation.Youcanndfurtherinformationunder"Setup procedure".

DN40 ... DN150

> DN150 ... DN200

150

100

Fig. 5: Mounting socket

Socket

927-0306 Rev A

3 Mounting

GWR-2000 4 - 20 mA/HART - four-wire

47593-EN-140324

Whenweldingthesocket,makesurethatthesocketisushwiththe

vessel top.

1 2

Fig.6:Socketmustbeinstalledush

1 Unfavourable installation

2 Socketush-optimuminstallation

927-0306 Rev A

Andere Handbücher für GWR-2000

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Andere Bin Master Radar Handbücher

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