Endress+Hauser Levelflex M FMP45 Bedienungsanleitung

BA00279F/00/EN/15.11

71154965

Valid as of software version:

01.04.zz

Operating Instructions

Levelflex M FMP45

Guided Level-Radar

Levelflex M FMP45 4 to 20 mA HART

2Endress+Hauser

Brief Operating Instructions

L00-FMP40xxx-19-00-00-en-012

!Note!

This Operating Instructions explains how to install and commission the level transmitter.

All functions that are required for a typical measuring task are taken into account here.

In addition, the Levelflex M provides many other functions for optimizing the measuring point and

conventing measured values. These functions are not included in these Operating Instruction.

An overview of all device functions can be found on Page 86.

The operating manual BA00245F/00/EN "Description of Instrument Functions" provides an

extensive description of all device functions which can be found on the enclosed CD-ROM.

The Operating Instructions can also be found on our homepage: www.endress.com

… …

KA189F/00/a2/03.07

52012501

100%

FMP43

FMP40

FMP41C

FMP45

Levelflex M - Brief operating instructions

input E

(see sketch)

input F

(see sketch) displayed

D and L are confirm

or specify

range

suggestion

000

measured value

Group

selection

basic setup

safety settings

display

linearisation

extended calibr.

system

parameters

092

language

diagnostics

0A0

present

error

002

tank

properties

004

process

cond.

005

empty

calibr.

006

full

calibr.

008

dist./

meas value

051

check

distance

003

medium

property

052

range of

mapping

053

start

mapping

008

dist./

meas value

- envel. curve

- substracted signal

- mapping

- single curve

- cyclic

= 100: unlocked

¹ 100: locked

09A

plot settings

09B

recording

curve

0A1

error

0A4

unlock

parameter

(333 = reset customer parameters)

0A3

reset

threaded

connection

1½

(G 1

reference point of

measurement

¾ or BSP

¾orG ½)

¾or1½NPT

length

adjustment

030

end of

probe

031

probe

length

032

probe

033

probe

length

034

determine

length

- unknown

- 1.4 … 1.6

- 1.6 … 1.9

- 1.9 … 2.5

-4…7

-2.5…4

->7

envelope curve

Contrast: +or +

- standard

- aluminium tank

- plastic tank

- bypass/pipe

- coax-probe

- concrete

wall

- standard

- fast

change

- test: no filter

- slow

change

- free

- tie down

isolated

- tie down

gnd.

If shortened

please enter probe length here.

reference point of

measurement

F = measuring span

E = empty distance (= zero)

UB = upper blocking distance

LN = probe length

L = level

D = distance

Levelflex M FMP45 4 to 20 mA HART Table of contents

Endress+Hauser 3

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . . . . . . 4

1.3 Operational safety and process safety . . . . . . . . . . . . 4

1.4 Notes on safety conventions and icons . . . . . . . . . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9

3 Installation . . . . . . . . . . . . . . . . . . . . . 10

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 10

3.2 Incoming acceptance, transport, storage . . . . . . . . . 10

3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 11

3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 23

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 24

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 24

4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 26

4.3 Recommended connection . . . . . . . . . . . . . . . . . . 29

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 29

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 29

5 Operation . . . . . . . . . . . . . . . . . . . . . . 30

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 30

5.2 Display and operating elements . . . . . . . . . . . . . . . 32

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.4 Display and acknowledging error messages . . . . . . 37

5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 38

6 Commissioning. . . . . . . . . . . . . . . . . . 40

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.2 Switching on the measuring device . . . . . . . . . . . . 40

6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 43

6.5 Blocking distance . . . . . . . . . . . . . . . . . . . . . . . . . 52

6.6 Envelope curve with VU331 . . . . . . . . . . . . . . . . . 54

6.7 Function "envelope curve display" (0E3) . . . . . . . . 55

6.8 Basic setup with the Endress+Hauser operating program

7 Maintenance. . . . . . . . . . . . . . . . . . . . 64

7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 64

7.2 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

7.3 Repairs to Ex-approved devices . . . . . . . . . . . . . . . 64

7.4 Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

8 Accessories . . . . . . . . . . . . . . . . . . . . . 65

8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . . 65

8.2 Mounting-kit isolated . . . . . . . . . . . . . . . . . . . . . . . 65

8.3 Remote display and operation FHX40 . . . . . . . . . . . 66

8.4 Centering disks . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

8.5 Commubox FXA195 HART . . . . . . . . . . . . . . . . . . 68

8.6 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 68

8.7 ToF Adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 68

8.8 Special process connection . . . . . . . . . . . . . . . . . . . 69

9 Trouble-shooting . . . . . . . . . . . . . . . . . 70

9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . . 70

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 71

9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 73

9.4 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

9.8 Contact addresses of Endress+Hauser . . . . . . . . . . . 76

10 Technical data . . . . . . . . . . . . . . . . . . . 77

10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 77

11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 86

11.1 Operating menu HART (Display modul) . . . . . . . . . 86

11.2 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Safety instructions Levelflex M FMP45 4 to 20 mA HART

4Endress+Hauser

1 Safety instructions

1.1 Designated use

The Levelflex M is a compact level transmitter for the continuous measurement of solids and liquids,

measuring prinziple: Guided Level Radar / TDR: Time Domain Reflectometry.

1.2 Installation, commissioning and operation

The Levelflex M has been designed to operate safely in accordance with current technical, safety

and EU standards. If installed incorrectly or used for applications for which it is not intended,

however, it is possible that application-related dangers may arise, e.g. product overflow due to

incorrect installation or calibration. For this reason, the device must be installed, connected,

operated and maintained according to the instructions in this manual: personnel must be authorised

and suitably qualified. The manual must have been read and understood, and the instructions

followed. Modifications and repairs to the device are permissible only when they are expressly

approved in the manual.

1.3 Operational safety and process safety

Alternative monitoring measures must be taken to ensure operational safety and process safety

during configuration, testing and maintenance word on the device.

Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate "Ex

documentation", which is an integral part of this Operating Manual. Strict compliance with the

installation instructions and ratings as stated in this Additional documentation is mandatory.

• Ensure that all personnel are suitably qualified.

• Observe the specifications in the certificate as well as national and local regulations.

Levelflex M FMP45 4 to 20 mA HART Safety instructions

Endress+Hauser 5

1.4 Notes on safety conventions and icons

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety conventions

#Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal

injury, a safety hazard or destruction of the device.

"Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal

injury or incorrect functioning of the device.

!Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect

operation or may lead to an device response which is not planned.

Explosion protection

0Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous

area.

-Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring

entering areas with the designation “explosion hazardous areas” must conform with the stated type

of protection.

.Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in

safe areas still require a certificate if their outputs run into explosion hazardous areas.

Electrical symbols

%Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied.

&Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or

supplied.

)Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by means of an

earth grounding system.

*Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to the

equipment.

+Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star or

equipotential line according to national or company practice.

Temperature resistance of the connection cables

States, that the connection cables must be resistant to a temperature of at least 85 °C.

Safety instruction

For safety instructions refer to the manual for the appropriate device version.

t >85°C

Identification Levelflex M FMP45 4 to 20 mA HART

6Endress+Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the device nameplate:

L00-FMP4xxxx-18-00-00-en-001

Information on the nameplate of the Levelflex M FMP45

2.1.2 Ordering structure

This overview does not mark options which are mutually exclusive.

Made in Germany

D-79689 Maulburg

Dat./Insp.:

Order Code:

IP68 / NEMA 6P

Ser.-No.:

4-wire

ENDRESS+HAUSER

t >85°C

TA > 70°C :

D01301-A

if modification

see sep. label

X= Patents

LEVELFLEX-M

90 … 253 V AC 3,5VA

10,5 … 32 V DC 1W

16 … 3 V DC 0,8W

Profibus PA

Foundation Fieldbus

LN= PN=

4 … 20 mA HART 2-wire

Order No

(see Order Information)

Communication

variant and

supply voltage

Serial number

Reference to additional

safety-relevant documentation

Designation according to Directive 94/9/EC

and designation of protection

10 Approval:

A Non-hazardous area

F Non-hazardous area, WHG

1 ATEX II 1/2G EEx ia IIC T6/IECEx Zone 0/1

2 ATEX II 1/2D / IEC Ex td A20/21, Alu blind cover

3 ATEX II 1/2G EEx emb (ia) IIC T6/IECEx Zone 0/1

4 ATEX II 1/3D / IEC Ex td A20/22

5 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D

6 ATEX II 1/2G EEx ia IIC T6, WHG

7 ATEX II 1/2G EEx d (ia) IIC T6 / IEC Ex d(ia) IIC T6

8 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D, WHG

G ATEX II 3G EEx nA II T6

H ATEX II 3G Ex ic IIC T6 Gc

C NEPSI Ex emb (ia) IIC T6

I NEPSI Ex ia IIC T6

J NEPSI Ex d (ia) IIC T6

Q NEPSI DIP (in preparation)

R NEPSI Ex nA II T6

M FM DIP Cl.II Div.1 Gr. E-G N.I.

S FM IS Cl.I,II,III Div.1 Gr. A-G N.I., zone 0, 1, 2

T FM XP Cl.I,II,III Div.1 Gr. A-G, zone 1, 2

N CSA General Purpose

P CSA DIP Cl.II Div.1 Gr. G + coal dust, N.I.

U CSA IS Cl.I,II,III Div.1 Gr. A-D,G + coal dust, N.I., zone 0, 1, 2

V CSA XP Cl.I,II,III Div.1 Gr. A-D,G + coal dust, N.I., zone 1, 2

K TIIS Ex d (ia) IIC T1

L TIIS Ex d (ia) IIC T2

Y Special version, TSP-No. to be spec.

Levelflex M FMP45 4 to 20 mA HART Identification

Endress+Hauser 7

20 Process temperature:

A -200...+280 °C / -328...+5360 °F (XT); saturated steam max. +200 °C

B -200...+400 °C / -328...+7520 °F (HT)

Y Special version, TSP-No. to be spec.

30 Probe:

A ..... mm, rope 4mm, 316

C ..... inch, rope 1/6", 316

K ..... mm, rod 16 mm, 316L

L ..... mm, coax, 316L

M ..... inch, rod 16 mm, 316L

N ..... inch, coax, 316L

S ..... mm, rod 16 mm, 316L, 500 mm divisible

T ..... mm, rod 16 mm, 316L, 1000 mm divisible

U ..... inch, rod 16 mm, 316L, 20 in divisible

V ..... inch, rod 16 mm, 316L, 40 in divisible

Y Special version, TSP-No. to be spec.

40 Process connection:

AFJ 2" 150lbs RF, 316/316L flange ANSI B16.5

AGJ 3" 150lbs RF, 316/316L flange ANSI B16.5

AHJ 4" 150lbs RF, 316/316L flange ANSI B16.5

ARJ 2" 300/600lbs RF, 316/316L flange ANSI B16.5

ASJ 3" 300/600lbs RF, 316/316L flange ANSI B16.5

ATJ 4" 300lbs RF, 316/316L flange ANSI B16.5

A1J 2" 1500lbs RF, 316/316L flange ANSI B16.5

A2J 3" 1500lbs RF, 316/316L flange ANSI B16.5

A3J 4" 600lbs RF, 316/316L flange ANSI B16.5

A4J 4" 900lbs RF, 316/316L flange ANSI B16.5

A5J 4" 1500lbs RF, 316/316L flange ANSI B16.5

CHJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CRJ DN50 PN10-40 B1, 316L flange EN1092-1 (DIN2527 C)

CSJ DN80 PN10-40 B1, 316L flange EN1092-1 (DIN2527 C)

CTJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

C1J DN50 PN63 B2, 316L flange EN1092-1 (DIN2527 E)

C2J DN50 PN100 B2, 316L flange EN1092-1 (DIN2527 E)

C3J DN80 PN63 B2, 316L flange EN1092-1 (DIN2527 E)

C4J DN80 PN100 B2, 316L flange EN1092-1 (DIN2527 E)

C5J DN100 PN63 B2, 316L flange EN1092-1 (DIN2527 E)

C6J DN100 PN100 B2, 316L flange EN1092-1 (DIN2527 E)

KFJ 10K 50A RF, 316L flange JIS B2220

KGJ 10K 80A RF, 316L flange JIS B2220

KHJ 10K 100A RF, 316L flange JIS B2220

K3J 63K 50A RF, 316L flange JIS B2220

K4J 63K 80A RF, 316L flange JIS B2220

K5J 63K 100A RF, 316L flange JIS B2220

GGJ Thread ISO228 G1-1/2, 200bar, 316L

GJJ Thread ISO228 G1-1/2, 400bar, 316L

RGJ Thread ANSI NPT1-1/2, 200bar, 316L

RJJ Thread ANSI NPT1-1/2, 400bar, 316L

YY9 Special version, TSP-No. to be spec.

50 Power supply; output:

B 2-wire; 4-20mA SIL HART

D2-wire;PROFIBUSPA

F 2-wire; FOUNDATION Fieldbus

G 4-wire 90-250VAC; 4-20mA SIL HART

H 4-wire 10.5-32VDC; 4-20mA SIL HART

K 2-wire; 4-20mA HART, interface measurement

Y Special version, TSP-No. to be spec.

60 Operation:

1 W/o display, via communication

2 4-line display VU331, envelope curve display on site

3 Prepared for FHX40, remote display (accessory)

9 Special version, TSP-No. to be spec.

Identification Levelflex M FMP45 4 to 20 mA HART

8Endress+Hauser

1) OVP = overvoltage protection

70 Type of probe:

B Compact, centering disc d=45 mm, 316L, pipe diameter DN50/2"

C Compact, centering disc d=75 mm, 316L, pipe diameter DN80/3" + DN100/4"

F Remote, cable 3m, top, center d=45 mm, centering disk d=45 mm, 316L,

pipe diameter DN50/2"

G Remote, cable 3m, top, center d= 75 mm, centering disk d=75 mm, 316L,

pipe diameter DN80/3" + DN100/4"

H Remote, cable 3m, side, center d=45 mm, centering disk d=45 mm, 316L,

pipe diamter DN50/2"

I Remote, cable 3m, side, center d=75 mm, centering disc d=75 mm, 316L,

pipe diamter DN80/3" + DN100/4"

1 Compact, basic version

3 Remote, cable 3m, top entry

4 Remote, cable 3m, side entry

9 Special version, TSP-No. to be spec.

80 Housing:

A F12 Alu, coated IP68 NEMA6P

B F23 316L IP68 NEMA6P

C T12 Alu, coated IP68 NEMA6P, separate conn. compartment

D T12 Alu, coated IP68 NEMA6P + OVP1), separate conn. compartment

Y Special version, TSP-No. to be spec.

90 Cable Entry:

2 Gland M20 (EEx d > thread M20)

3ThreadG1/2

4 Thread NPT1/2

5PlugM12

6 Plug 7/8"

9 Special version, TSP-No. to be spec.

100 Additional options:

A Basic version

B EN10204-3.1 material, wetted parts,

(316L wetted parts for rod/coax) inspection certificate

C EN10204-3.1 material, wetted parts,

(316L pressurized for rope version) inspection certificate

D Steam boiler app.+EN10204-3.1 material, Steam boiler approval

EN12952-11/12953-9, EN10204-3.1 material, wetted parts

(316L wetted parts for rod/coax) inspection certificate

H 5-point linearity protocol, see additional spec.

J 5-point, 3.1, NACE, 5-point linearity protocol, see additional spec.,

EN10204-3.1 material, NACE MR0175 (316L wetted parts)

inspection certificate

N EN10204-3.1 material, NACE MR0175,

(316L wetted parts) inspection certificate

U Steam boiler app. 300 mm / 11" gas phase, Steam boiler approval

EN12952-11/12953-9, Gas phase comp. 300 mm / 11" reference rod,

EN10204-3.1 material, NACE MR0175 (316L wetted parts)

inspection certificate

V Steam boiler app. 550 mm / 21" gas phase, Steam boiler approval

EN12952-11/12953-9, Gas phase comp. 550 mm / 21" reference rod,

EN10204-3.1 material, NACE MR0175 (316L wetted parts)

inspection certificate

Y Special version, TSP-No. to be spec.

995 Marking:

1 Tagging (TAG), see additional spec.

2 Bus address, see additional spec.

FMP45- Complete product designation

Levelflex M FMP45 4 to 20 mA HART Identification

Endress+Hauser 9

2.2 Scope of delivery

"Caution!

It is essential to follow the instructions concerning the unpacking, transport and storage of

measuring devices given in the chapter "Incoming acceptance, transport, storage", Page 10!

The scope of delivery consists of:

• Assembled device

• Accessories (→ä65)

• Endress+Hauser operating program on the enclosed CD-ROM

• Brief operating instructions KA00189F/00/A2 (basic setup/troubleshooting), housed in the

device

• Brief operating instructions KA01044F/00/EN for quick commissioning

• Approval documentation: if this is not included in the operating manual

• CD-ROM with further documentation, e.g.

– Technical Information

– Operating Instructions

– Description of Instrument Functions

2.3 Certificates and approvals

CE mark, declaration of conformity

The device is designed to meet state-of-the-art safety requirements, has been tested and left the

factory in a condition in which it is safe to operate. The device complies with the applicable

standards and regulations as listed in the EC declaration of conformity and thus complies with the

statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the

device by affixing to it the CE mark.

2.4 Registered trademarks

KALREZ®, VITON®, TEFLON®

Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP®

Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA

HART®

Registered trademark of HART Communication Foundation, Austin, USA

PulseMaster®

Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany

Installation Levelflex M FMP45 4 to 20 mA HART

10 Endress+Hauser

3 Installation

3.1 Quick installation guide

L00-FMP45xxx-17-00-00-en-003

3.2 Incoming acceptance, transport, storage

3.2.1 Incoming acceptance

Check the packing and contents for any signs of damage.

Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

3.2.2 Transport

"Caution!

Follow the safety instructions and transport conditions for devices of more than 18 kg.

Do not lift the measuring device by its probe rod in order to transport it.

3.2.3 Storage

Pack the measuring device so that is protected against impacts for storage and transport.

The original packing material provides the optimum protection for this.

The permissible storage temperature is -40 °C to +80 °C.

1"½

F12 housing

Turn housing

The housing can be turned 350°

in order to simplify access to the

display and the terminalcompartment

AF60

max.torque

see table

Caution!

Use only the

threaded boss ???

F12 or T12 housing

torqueProcess temperature

max.280 °C450 Nm

max.400 °C400 Nm

Mountingwiththreaded boss

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