Binder VAP 1 Bedienungsanleitung

Issue 06/2020 Art. No. 7001-0397

Operating Manual

Translation of the original operating manual

Vacuum pump VAP 1 / VAP 2

For vacuum drying oven VD

Model Voltage Equipment Art. no.

Vacuum pump VAP 1 230 V 2 heads 5013-0217

Vacuum pump VAP 1 120 V 2 heads 5013-0223

Vacuum pump VAP 2 230 V 4 heads 5013-0218

Vacuum pump VAP 2 120 V 4 heads 5013-0219

BINDER GmbH

Address: Post office box 102, 78502 Tuttlingen, Germany Phone: +49 7462 2005 0

Fax: +49 7462 2005 100 Internet: http://www.binder-world.com

E-mail: info@binder-world.com Service Hotline: +49 7462 2005 555

Service Fax: +49 7462 2005 93 555 Service E-Mail: service@binder-world.com

Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3

Service Hotline Asia Pacific: +852 390 705 04 or +852 390 705 03

Service Hotline Russia and CIS: +7 495 988 15 16

VAP 1 / VAP 2 06/2020 Page 2/52

Contents

1. SAFETY..................................................................................................................4

1.1 Personnel Qualification.......................................................................................................................4

1.2 Operating manual................................................................................................................................4

1.3 Legal considerations...........................................................................................................................4

1.4 Structure of the safety instructions......................................................................................................5

1.4.1 Signal word panel .....................................................................................................................5

1.4.2 Safety alert symbol ...................................................................................................................5

1.4.3 Pictograms................................................................................................................................6

1.4.4 Word message panel structure.................................................................................................6

1.5 Localization / position of safety labels on the device..........................................................................7

1.6 Type plate............................................................................................................................................8

1.7 General safety instructions on installing and operating......................................................................9

1.8 Intended use .....................................................................................................................................11

1.9 Foreseeable Misuse..........................................................................................................................12

1.10 Residual Risks ..................................................................................................................................13

1.11 Operating instructions .......................................................................................................................14

1.12 Measures to prevent accidents.........................................................................................................15

2. DEVICE DESCRIPTION.......................................................................................16

2.1 Device overview................................................................................................................................17

3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND

INSTALLATION....................................................................................................18

3.1 Scope of delivery...............................................................................................................................18

3.2 Unpacking, and checking the equipment..........................................................................................18

3.3 Assembly...........................................................................................................................................19

3.4 Guidelines for safe transportation.....................................................................................................20

3.5 Storage..............................................................................................................................................20

3.6 Location of installation and ambient conditions ................................................................................20

4. INSTALLATION AND CONNECTIONS ...............................................................21

4.1 Vacuum connection...........................................................................................................................21

4.2 Electrical connection.........................................................................................................................23

5. START UP............................................................................................................24

5.1 Turning on the device........................................................................................................................24

5.2 Adjusting the gas ballast...................................................................................................................25

6. OPERATION.........................................................................................................25

6.1 Daily inspection.................................................................................................................................25

6.2 Removing and emptying the condensate catchpot...........................................................................26

7. CLEANING AND DECONTAMINATION..............................................................26

7.1 Cleaning............................................................................................................................................27

7.2 Decontamination / chemical disinfection of the device .....................................................................28

8. MAINTENANCE AND SERVICE, TROUBLESHOOTING, REPAIR, TESTING...29

8.1 General information, personnel qualification.....................................................................................29

8.2 Maintenance intervals, service..........................................................................................................30

8.3 Simple troubleshooting......................................................................................................................30

8.4 Maintenance by the operator ............................................................................................................31

8.4.1 Replacing the form diaphragm, valves, and O-rings ..............................................................32

8.4.2 Function test ...........................................................................................................................34

8.5 Sending the device back to BINDER GmbH.....................................................................................34

VAP 1 / VAP 2 06/2020 Page 3/52

9. DISPOSAL............................................................................................................35

9.1 Disposal of the transport packing......................................................................................................35

9.2 Decommissioning..............................................................................................................................35

9.3 Disposal of the device in the Federal Republic of Germany.............................................................35

9.4 Disposal of the device in the member states of the EU except for the Federal Republic of Germany36

9.5 Disposal of the device in non-member states of the EU...................................................................37

10. TECHNICAL DESCRIPTION................................................................................38

10.1 Technical data...................................................................................................................................38

10.2 Circuit of the pump heads.................................................................................................................39

10.3 Connections ......................................................................................................................................39

10.4 Materials of pump parts in contact with the medium.........................................................................39

10.5 Accessories and spare parts (extract) ..............................................................................................40

10.6 Diagrams of suction pressure / pumping speed................................................................................41

10.7 Dimensions........................................................................................................................................42

11. CERTIFICATES AND DECLARATIONS OF CONFORMITY...............................43

11.1 EU Declaration of conformity ............................................................................................................43

12. PRODUCT REGISTRATION................................................................................46

13. CONTAMINATION CLEARANCE CERTIFICATE ...............................................47

13.1 For devices located outside the USA and Canada...........................................................................47

13.2 For devices in the USA and Canada.................................................................................................50

VAP 1 / VAP 2 06/2020 Page 4/52

Dear customer,

For the correct operation of the vacuum pump, it is important that you read this operating manual

completely and carefully and observe all instructions as indicated. Failure to read, understand and follow

the instructions may result in personal injury. It can also lead to damage to the device and/or poor

equipment performance.

1. Safety

1.1 Personnel Qualification

The device must only be installed, tested, and started up by personnel qualified for assembly, startup,

and operation of the device. Qualified personnel are persons whose professional education, knowledge,

experience and knowledge of relevant standards allow them to assess, carry out, and identify any

potential hazards in the work assigned to them. They must have been trained and instructed, and be

authorized, to work on the device.

The device should only be operated by laboratory personnel especially trained for this purpose and

familiar with all precautionary measures required for working in a laboratory. Observe the national

regulations on minimum age of laboratory personnel.

1.2 Operating manual

This operating manual is part of the components of delivery. Always keep it handy for reference in the

vicinity of the device. If selling the unit, hand over the operating manual to the purchaser.

To avoid injuries and damage observe the safety instructions of the operating manual. Failure to follow

instructions and safety precautions can lead to significant risks.

DANGER

Dangers due to failure to observe the instructions and safety precautions.

Serious injuries and device damage. Risk of death.

Observe the safety instructions in this Operating Manual.

Follow the operating procedures in this Operating Manual.

Carefully read the complete operating instructions of the device prior to installing and

using the device.

Keep the operating manual for future reference

Make sure that all persons who use the device and its associated work equipment have read

and understood the Operating Manual.

This Operating Manual is supplemented and updated as needed. Always use the most recent version of

the Operating Manual. When in doubt, call the BINDER Service Hotline for information on the up-to-

dateness and validity of this Operating Manual.

1.3 Legal considerations

This operating manual is for informational purposes only. It contains information for correct and safe

installing, start-up, operation, decommissioning, cleaning and maintenance of the product. Note: the

contents and the product described are subject to change without notice.

VAP 1 / VAP 2 06/2020 Page 5/52

Understanding and observing the instructions in this operating manual are prerequisites for hazard-free

use and safety during operation and maintenance. Images are to provide basic understanding. They may

deviate from the actual version of the device. The actual scope of delivery can, due to optional or special

design, or due to recent technical changes, deviate from the information and illustrations in these

instructions this operating manual. In no event shall BINDER be held liable for any damages, direct or

incidental arising out of or related to the use of this manual.

This operating manual cannot cover all conceivable applications. If you would like additional information,

or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or

Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or

existing agreement, description, or legal relationship, nor do they modify such a relationship. All

obligations on the part of BINDER derive from the respective purchase contract, which also contains the

entire and exclusively valid statement of warranty administration and the general terms and conditions, as

well as the legal regulations valid at the time the contract is concluded. The statements in this manual

neither augment nor restrict the contractual warranty provisions.

1.4 Structure of the safety instructions

In this operating manual, the following safety definitions and symbols indicate dangerous situations

following the harmonization of ISO 3864-2 and ANSI Z535.6.

1.4.1 Signal word panel

Depending on the probability of serious consequences, potential dangers are identified with a signal

word, the corresponding safety color, and if appropriate, the safety alert symbol.

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious

(irreversible) injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious

(irreversible) injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor

(reversible) injury.

NOTICE

Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product

and/or its functions or of a property in its proximity.

1.4.2 Safety alert symbol

Use of the safety alert symbol indicates a risk of injury.

Observe all measures that are marked with the safety alert symbol in order to avoid death or

injury.

VAP 1 / VAP 2 06/2020 Page 6/52

1.4.3 Pictograms

Warning signs

Electrical hazard

Hot surface

Explosive atmosphere

Stability hazard

Lifting hazard

Risk of corrosion and /

or chemical burns

Risk of cuts

Harmful substances

Biohazard

Pollution Hazard

Mandatory action signs

Mandatory regulation

Read operating

instructions

Disconnect the power

plug

Environment protection

Wear protective gloves

Wear safety goggles

Prohibition signs

Do NOT touch

Do NOT spray with

water

Do NOT climb

Information to be observed in order to ensure optimum function of the product.

1.4.4 Word message panel structure

Type / cause of hazard.

Possible consequences.

Instruction how to avoid the hazard: prohibition

Instruction how to avoid the hazard: mandatory action

Observe all other notes and information not necessarily emphasized in the same way, in order to avoid

disruptions that could result in direct or indirect injury or property damage.

VAP 1 / VAP 2 06/2020 Page 7/52

1.5 Localization / position of safety labels on the device

The following labels are located on the pump motor housing:

Pictograms (warning signs)

Hot surface

Service label

Figure 1: Position of the “Hot surface” safety label on the unit

Keep safety labels complete and legible.

Replace safety labels that are no longer legible. Contact BINDER service for these replacements.

VAP 1 / VAP 2 06/2020 Page 8/52

1.6 Type plate

Figure 2: Type plate (example: VAP 1 230 V 5013-0217) and position of on the pump

Indications on the type plate (example)

Information

BINDER Manufacturer: BINDER GmbH

VAP 1 Model designation

Vacuum pump Device name

P < 5 mbar Final pressure

S 2,0 / 2,2 m3/h Suction capacity

(2.0 m3/h at 50 Hz; 2.2 m3/h at 60 Hz)

1,6 A / 1,5 A Rated current

(1.6 A at 50 Hz; 1.5 A at 60 Hz)

230 V 50/60 Hz Nominal voltage +/-10% at the indicated power frequency

1 N ~ Current type

IP protection IP40 IP type of protection acc. to standard EN 60529

Art. No. 5013-0217 Art. No. of the device

Built 06/2020 Year of construction

Serial No. 202299 Serial no. of the device (example)

Symbol on the type plate

Information

CE conformity marking

Electrical and electronic equipment manufactured / placed

on the market in the EC after 13 August 2005 and to be

disposed of in separate collection according to Directive

2012/19/EU on waste electrical and electronic equipment

(WEEE).

VAP 1 / VAP 2 06/2020 Page 9/52

1.7 General safety instructions on installing and operating

With regard to operating the device and to the installation location, please observe the guideline

BGI/GUV-I 850-0 on safe working in laboratories (for Germany).

BINDER GmbH is only responsible for the safety features of the device provided skilled electricians or

qualified personnel authorized by BINDER perform all maintenance and repair, and if components

relating to device safety are replaced in the event of failure with original spare parts.

To operate the device, use only original BINDER accessories or accessories from third-party suppliers

authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.

NOTICE

Danger of overheating due to lack of ventilation.

Damage to the device.

∅Do NOT install the device in unventilated recesses.

Ensure sufficient ventilation for dispersal of the heat.

Observe the prescribed minimum distances when installing the pump (chap. 3.6)

Do not operate the device in hazardous locations.

DANGER

Danger of explosion due to combustible dusts or explosive mixtures in the vicinity

of the device.

Serious injury or death from burns and / or explosion pressure.

∅Do NOT operate the device in potentially explosive areas.

KEEP combustible dust or air-solvent mixtures AWAY from the device.

The device does not dispose of any measures of explosion protection.

DANGER

Danger of explosion due to aspirating flammable or explosive substances in the

device.

Serious injury or death from burns and / or explosion pressure.

∅Make sure that NO gases and vapors which are combustible or explosive at working

temperature are aspirated.

∅Make sure that NO combustible dust or air-solvent mixture will be in the inner chamber

of the vacuum drying oven.

Any solvent contained in gases and vapors must not be explosive or inflammable. I.e., irrespective of the

solvent concentration in the steam room, NO explosive mixture with air must form.

Familiarize yourself with any potential health risks caused by aspirated gases and vapors, the contained

moisture constituent. Take adequate measures to exclude such risks prior to putting the device into

operation.

VAP 1 / VAP 2 06/2020 Page 10/52

DANGER

Electrical hazard by water entering the device.

Deadly electric shock.

∅The device must NOT become wet during operation, cleaning, or maintenance.

∅Do NOT install the device in damp areas or in puddles.

Set up the device in a splash-proof manner.

The devices were produced in accordance with VDE regulations and were routinely tested in accordance

to VDE 0411-1 (IEC 61010-1).

During and after operation the motor housing becomes hot. Avoid touching the hot motor housing when

operating the pump, especially when using the on/off switch.

CAUTION

Danger of burning by touching hot areas during or after operation.

∅Do NOT touch the motor housing during and adjacent areas operation, especially when

using the on/off switch.

Figure 3: Hot areas on the vacuum pump

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