Binks HP 4/32 Bedienungsanleitung

Edition 06/08

Product Description

Safety Instructions

Operating Instructions

for

BINKS

Airless Model HP 4/32

These operating instructions are part of the equipment. Please read and follow

all instructions and safety precautions before using the equipment. Disregarding

can causes injuries on people and/or damages on the unit.

ITW Finishing Systems and Products

Ringwood Road, Bournemouth BH11 9LH, England

Phone +44 (0) 1202 / 571111 Telefax +44 (0) 1202 / 581940

Internet www.itwifeuro.com

Correspondance address:

ITW Oberflächentechnik GmbH & Co.

Justus-von-Liebig-Straße 31, 63128 Dietzenbach, Deutschland

Telefon +49 (0) 6074 / 403-1 Telefax +49 (0) 6074 / 403-281

Internet www.itwifeuro.com

Correspondance address:

ITW Surfaces et Finitions

163-171 Avenue des auréats BP 1453, 26014 Valence Cedex France

Téléphone +33 (0) 4 7575 2700 Fax +33 (0) 4 7575 2799

Internet www.itwifeuro.com

Edition 06/08

TABLE OF CONTENTS

1. DESIGNATED USE................................................................................................4

2. BRIEF DESCRIPTION............................................................................................5

3. TECHNICAL DATA ................................................................................................9

4. SAFETY..................................................................................................................10

4.1 Principle of operation; intended use ............................................................10

4.2 Safe working conditions................................................................................10

4.3 Particular danger spots .................................................................................12

5. START UP AND OPERATION...............................................................................13

5.1 Grounding the BINKS airless pump..............................................................13

5.2 Preparing to start up the BINKS airless pump.............................................13

5.3 Rinsing the BINKS airless pump...................................................................14

5.4 Preparing and adjusting the spray material.................................................15

5.5 Start-up............................................................................................................15

5.6 Work stoppages..............................................................................................16

6. SHUT-DOWN..........................................................................................................17

7. CLEANING YOUR BINKS UNIT ............................................................................17

8. MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIAL MEASURES..............18

8.1 Compressed air supply unit ..........................................................................18

8.2 Pneumatic drive and control system unit ....................................................18

8.3 Spray material pump unit ..............................................................................19

8.4 Suction system unit .......................................................................................19

9. INSTRUCTION MANUAL.......................................................................................20

10. COMPULSORY TESTING......................................................................................20

11. TEST DOCUMENTS...............................................................................................21

12. SPARE PARTS LISTS ...........................................................................................22

13. RECOMMENDED GUN..........................................................................................45

14. EC DECLARATION OF CONFORMITY.................................................................46

15. WARRANTY STATEMENT.....................................................................................47

Edition 06/08

1. DESIGNATED USE

BINKS airless pumps are used exclusively to output and apply spray material. Any materials can

be sprayed, if they are approved by spray material manufacturers for use with airless spraying

equipment. These include:

 Water-thinnable lacquers and paints

 Solvent-based lacquers and paints

 Base paints and primers

 Micaceous iron ore

 Zinc-rich paints

 Epoxy and polyurethane paints

 Oils

 Liquid synthetic materials

 Wax-based underbody sealant materials

 Low-solvent and solvent-free spray material

Please observe the working guidelines and safety instructions supplied by the spray material

manufacturer.

You should avoid using abrasive, granular spray material. Such spray material can

cause heavy wear and tear on the valves and packing sets of the material pump, and

on the nozzles used on the airless gun.

ATTENTION !

BEFORE STARTING UP PUMP FILL UP LUBRICATION FLUID

FOR WATERBORNE PAINT: 0114-014871

FOR SOLVENT PAINT: 0114-009433

Edition 06/08

2. BRIEF DESCRIPTION (FIGURE 1)

1 Pneumatic drive 11 High pressure filter

2 Compressed air supply connection piece 12 High pressure filter relief valve

4 Spray material pump 13 Return pipe

5 Suction system 14 Grounding terminal

7 Compressed air control valve 15 Spray material outlet connection piece

8 Pressure reducer 16 Grounding terminal (if used without HP-filter)

10 Release agent chamber

Edition 06/08

Comments on figure 1

The pneumatic motor (1) drives the BINKS airless pump. An airflow controller in the pneumatic

drive applies compressed air alternately to the pneumatic motor piston. This sets the butt plate

moving upwards and downwards.

The pneumatic motor is flange-mounted directly to the spray material pump (4). A moving axle

connects the pneumatic drive butt plate to the double piston of the spray material pump.

The ascending stroke of the double piston draws in the material through the suction system (5) and

the foot valve of the material pump. At the same time, the material spray, which is already in the

spray material pump above the double piston, is ejected through a check valve into the high pres-

sure filter (11).

The descending stroke of the double piston closes the foot valve and the spray material which has

been drawn in, is forced through a plunger valve into the space above the double piston. At the

same time, the spray material which is already there is ejected into the high pressure filter.

If the airless gun take-off is not operative, counter pressure will build up in the spray material line.

The pump will stop. Remove spray material from the airless gun and the BINKS airless pump will

start up again.

The area of the motor piston is greater than the area of the material piston. This difference in area

causes the pressure to intensify. With an area ratio of 60/1, for example, a working pressure of 1

bar at the pneumatic drive will be intensified to a working pressure of 60 bar at the spray material

pump.

The lubrication chamber (10) physically separates the pneumatic drive from the material pump.

The lubrication chamber is filled with lubricant (Order Code 0114-014871 for waterborne paint,

Order Code 0114-009433 for solvent paint). The release agent cleans the double piston of the

spray material pump and lubricates the packing and the moving axle.

The volume of air and thus the delivered volume of spray material is regulated by the working

pressure at the compressed air control valve (7). The compressed air control valve is equipped

with an excess pressure safety valve, which is triggered if the maximum working pressure at the

pneumatic motor is exceeded.

The material pump can draw in spray material in two ways.

Direct suction:

This involves immersing the suction system in the spray material.

Suction through a flexible suction system:

This involves connecting the spray material pump to a flexible suction system. The free end of the

suction system is inserted into the tank containing the spray material.

Edition 06/08

The extracted spray material is filtered through the high pressure filter (standard filter on HP 4/32:

type 03 - order-no. 0110-009130), before being driven out through the spray hose and the airless

gun. We recommend the following filter cartridges for the various types of spray material:

Filter size Nozzle Spray material

M 200 less than 0.3 mm colourless lacquer

M 150 greater than 0.3 mm surfacer, filler, red lead

M 100 greater than 0.3 mm surfacer, filler, red lead

M 70 greater than 0.5 mm micaceous iron ore, red lead

M 50 greater than 0.6 mm emulsion, loaded spray mate-

rial

Do not use a filter cartridge for fibre-loaded spray material!

HD filter cartridges (overview)

Filter-type

Order-no.

0114-013525

0110-009130

0114-011760

Screen area 29 cm2 84 cm2 118 cm2

Core material polyamide stainless steel polyamide

Figure 2

Edition 06/08

Packings:

The lifetime and the maintenance rate of a pump depend crucially on the right packing. The pack-

ing for solvent and waterbased paint are different.

For the use of high viscosity or high corrosion materials we recommend high-strength packing.

Depending on the field of application there are different packings for solvent and waterbased mate-

rials.

Standard packing:

Upper packing:

Mixed standard packing (for solvent paint materials) Part-no.: 0114-014513

Consisting of: PTFE/Leather packing

Standard packing (for waterborne paint materials) Part-no.: 0114-014559

Consisting of: PTFE packing

Lower packing:

Mixed standard packing (for solvent paint materials) Part-no.: 0114-014512

Consisting of: PTFE/Leather packing

Standard packing (for waterborne paint materials) Part-no.: 0114-014558

Consisting of: PTFE packing

Packings for high-strength and corrosion materials:

Upper packing:

Mixed high-strength packing (for solvent paint materials) Part-no.: 0114-016272

Consisting of: PTFE(high-strength)/Leather packing

High-strength packing (for waterborne paint materials) Part-no.: 0114-016262

Consisting of: PTFE(high-strength) packing

Lower packing:

Mixed high-strength packing (for solvent paint materials) Part-no.: 0114-016273

Consisting of: PTFE(high-strength)/Leather packing

High-strength packing (for waterborne paint materials) Part-no.: 0114-016263

Consisting of: PTFE(high-strength) packing

Note:

To the high-strength packings graphite is added to the PTFE. This improves the lubrication quali-

ties. High strength packings are not recommended for bright finish paint. Graphite can change the

colour of the finish paint.

If you need special packings without graphite admixture please contact your dealer.

Our pumps are supplied fitted with mixed packing for the application of solvent paint.

Edition 06/08

3. TECHNICAL DATA

BINKS HP 4/32

Theoretical

transmission 32 : 1

Air motor Air inlet pressure 8 bar

Diameter cylinder 85 mm

Material pump Volume double stroke 27 ccm

Operating pressure max. 256 bar

Piston stroke 75 mm

Free flow capacity nominal 1,6 ltr./min.

Piston diameter D1 15 mm

Piston diameter D2 21,5 mm

Connections Air inlet Stem for quick disconnection

or R 3/8" (m)

Air to gun (Aircombi only) 90° connection for hose 8x6

or 1/4" NPS (m)

Fluid outlet on HP-filter

1/4" NPS (m)

Dimensions of

bare pump

L x W x D in mm 580 x 165 x 120

The nameplate on your outfit is attached to the spray material pump. Enter the data from the

nameplate into figure 3. Have this information ready when you call customer service.

Figure 3

ITW Finishing Systems and Products

Ringwood Road, Bournemouth BH11 9LH, England

Phone +44 (0) 1202 / 571111 Telefax +44 (0) 1202 / 581940

Internet www.itwifeuro.com

ITW Finishing Systems and Products

Ringwood Road, Bournemouth BH11 9LH, England

Edition 06/08

4. SAFETY

As well as the operating instructions and the applicable legal and other mandatory regula-

tions relevant to accident prevention in the country of use and at the place of use, you

must also observe the recognised special engineering regulations governing safe and pro-

fessional working practices.

4.1 PRINCIPLE OF OPERATION; INTENDED USE

1. BINKS airless spraying equipment has been built to comply with state-of-the-art standards and

recognised safety rules. Nevertheless, its use may constitute a risk to life and limb for the user

or for third parties, or cause damage to the BINKS airless pump and other assets.

2. The BINKS airless pump must only be used in technically perfect condition in accordance with

the regulations and the instructions set out in the operating instructions and only by safety-

conscious persons fully aware of the risks involved. Any malfunctions, especially those affect-

ing safety, must be rectified immediately. The spray material line must not be dragged across

sharp-edged objects and must always be checked before use to ensure that it is in perfect

condition.

3. BINKS airless pumps are designed exclusively for the designated use stated in Section 1. Us-

ing them for purposes other than those mentioned is considered contrary to the intended use.

The manufacturer/supplier cannot be held liable for any damage resulting from such use. The

user alone must bear the risk.

4. The manufacturer is not liable for any unauthorised modifications or repairs made to the

BINKS airless pump.

5. In accordance with the professional association directives governing spray equipment , ZH

1/406, paint spraying equipment should be checked by experts on request, or at least every

12 months, to ensure that there is no risk involved in its continued operation. If the units are

idle, the examination can be delayed until the next period of operation. The operator is obliged

to register the equipment for testing and to keep written records of the results of such testing.

4.2 SAFE WORKING CONDITIONS

1. The requirements of the (German) accident prevention and safety regulation “Working with

surface coating compounds” (VBG 23) and the (German) directives governing spray equip-

ment (ZH 1/406) and static electricity (ZH 1/200) provided by the professional associations,

must be observed.

2. Every person using a BINKS airless pump must have read and understood the operating in-

structions, in particular the chapter on “Safety”.

3. If work is to be carried out in enclosed areas, effective, technical ventilation must be provided.

4. Use only those spray material lines and airless guns that are designed for use at the relevant

maximum permitted working pressure of the spray material pump.

5. Be careful that there are no sources of ignition in the vicinity, for example, an open fire, sparks,

glowing wires, hot surfaces, burning cigarettes, etc. There must be a distance of at

Andere Handbücher für HP 4/32

Inhaltsverzeichnis

Andere Binks Wasserpumpe Handbücher

Binks

Binks Maple 7/15 Bedienungsanleitung

Binks

Binks MX432 Bedienungsanleitung

Binks

Binks E4-60 Bedienungsanleitung

Binks

Binks HP 4/20 Merkblatt

Binks

Binks EXEL 41-17045 Bedienungsanleitung

Binks

Binks Maple 7/15 10 40 41 Bedienungsanleitung

Binks

Binks MX1231 Series Bedienungsanleitung

Binks

Binks 10 40 41 Bedienungsanleitung

Binks

Binks MX432 Bedienungsanleitung

Binks

Binks MX432 Bedienungsanleitung

Binks

Binks MX1231 Series Bedienungsanleitung

Binks

Binks DX200-3 Bedienungsanleitung

Binks

Binks MX44030PU series Bedienungsanleitung

Binks

Binks PX1304 POGO Bedienungsanleitung

Binks

Binks MX412 Bedienungsanleitung

Binks

Binks DX70 Bedienungsanleitung

Binks

Binks Maple 15 Bedienungsanleitung

Binks

Binks 7/15 PSP Bedienungsanleitung

Binks

Binks DX200SR Bedienungsanleitung

Binks

Binks GEMINI II 41-818831 Stücklistenhandbuch

Binks

Binks Maple 60/3 Bedienungsanleitung

Binks

Binks MX1212PL Bedienungsanleitung

Binks

Binks MX412UCA Bedienungsanleitung

Binks

Binks FX12PL Bedienungsanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung