BIRO VTS-41 Bedienungsanleitung
VACUUM TUMBLER
OPERATION MANUAL & PARTS LIST
MODEL VTS-41
REMOTE PUMP
VTS 41/42
274-4-18-12-B
MODEL VTS-42
INTERNAL PUMP
IMPORTANT SAFETY NOTICE
This Manual contains important
safety instructions which must
be strictly followed when using
this equipment.
TABLE OF CONTENTS
Page
NOTICE TO OWNERS AND OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TO PROCESS PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION OF VTS-42 ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATOR’S NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUCTIONS FOR PULLING A VACUUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VTS-41 PARTS DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VTS-42 WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATOR’S SIGNATURE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
3
2
5
6
7
8, 9
18
26
25
3
OPERATION OF VTS-41 ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
VTS-42 PARTS DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VACUUM PUMP OPERATION AND SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
VTS-41 WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19, 20
INLET FILTER OPERATION AND SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 14
10-14
21OPERATOR’S NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22GENERAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24OPERATOR’S NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
NOTICE TO OWNERS AND OPERATORS
BIRO’sproductsaredesignedtoprocessfoodproductssafelyandefciently.Unlesstheoperatoris
properly trained and supervised, however, there is the possibility of a serious injury. It is the responsibility
of the owner to assure that this machine is used properly and safely, strictly following the instructions
contained in this Manual and any requirements of local law.
No one should use or service this machine without proper training and supervision. All operators should
be thoroughly familiar with the procedures contained in this Manual. Even so BIRO cannot anticipate
every circumstance or environment in which it’s products will be used. You, the owner and operator, must
remain alert to the hazards posed by the function of this equipment. No one under eighteen (18) years of
age should operate this equipment. If you are uncertain about a particular task, ask your supervisor.
This Manual contains a number of safe practices in the SAFETY TIP section. Additional warnings
are placed throughout the Manual. Warnings related to your personal safety are indicated by:
OR
Warnings related to possible damage to the equipment are indicated by:
BIRO also has provided warning labels on the equipment. If any warning label or Manual becomes
misplaced, damaged, or illegible, please contact your nearest Distributor or BIRO directly
for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and to use
your common sense when using this equipment.
A copy of this manual is included with each Model VTS-41 and VTS-42 Vacuum Tumbler .
- NOTE -
This Manual applies to Model VTS-41 with Serial Number 41100 and higher; Model VTS-42 with
Serial Number 42100 and higher.
The descriptions and illustrations contained in this manual are not binding.
The manufacturer reserves the right to introduce any modication without
updating the manual .
SAFETY TIPS
ROTATING DRUM
TO AVOID SERIOUS PERSONAL INJURY
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
ALWAYS Keep Hands Clear of the Rotating Drum and Other Moving Parts.
NEVER Attempt to Remove the Drum Lid Unless Vacuum Has Been Released and the Drum is
Positioned Vertically with the Lid at the Top.
ONLY Use a Qualied Electrician to Install According to Local Building Codes: Machine MUST
Be Properly Grounded.
ONLY Install on Level, Non-Skid Surface in a Clean, Well-Lighted Work Area Away From Children
and Visitors.
NEVER Use The Motor Cover Plate for Preparing the Product.
NEVER Operate Vacuum Pump Unless Properly Connected to Tumbler Drum.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Attempting to Unjam or Unclog, Cleaning or Servicing.
NEVER Leave Machine Unattended While Operating.
PROMPTLY REPLACE Any Worn or Illegible Warning Labels.
ALWAYS Read Operation and Service Manual BEFORE Operating, Cleaning or Servicing.
USE ONLY BIRO Parts and Accessories Properly Installed.
2
ONLY Operate Vacuum Pump in Recommended Vacuum Range (15-20 Inches of Mercury)
NEVER TO EXCEED 20 INCHES Hg.
DO NOT Store or Operate Machine in Meat Cooler.
DO NOT Allow Food Particles, Liquids or Any Other Foreign Material to Enter the Vacuum
Pump or Vacuum Hose.
OPERATION
3
NEVER Operate Without all Warning Labels Attached.
ALWAYS Keep Hands Clear of the Rotating Drum and Other Moving Parts.
ROTATING DRUM
TO AVOID SERIOUS PERSONAL INJURY
ONLY Properly Trained Personnel Should Use This Equipment.
DO NOT Tamper With, Bypass, Alter, or Modify This Equipment in Any Way From Its Original Condition.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This
Machine BEFORE Cleaning, Servicing, or When Not In Use.
NEVER Leave Unattended While Operating.
DO NOT Store or Operate Machine in Meat Cooler.
NEVER Use The Motor Cover Plate for Preparing the Product.
A. FOOD HANDLING TO PREVENT CONTAMINATION
1. ALWAYS washhandsthoroughlywithwarmsoapandwaterbeforeandafterhandlingrawsh,poultryormeats.
2. ALWAYS clean and sanitize all utensils and surfaces that have been in contact with raw products.
3. ALWAYS store cold foods at or below 45° F (7.2° C).
B. TO PROCESS PRODUCT
1.InsertbafesintoStainlessSteeldrum.Besurethatbafesarefullyengagedonmountingbuttons.
2. Weigh product to be vacuum tumbled.
3. Refer to your ingredient chart for proper amount of marinade seasoning and water.
4. Place product, marinade and water into tumbler drum.
5. Install gasket on drum lid and place lid on drum.
6. Connect vacuum hose to valve on drum lid. Be sure valve handle is in the open position, parallel
with the valve body.
OPERATION OF VTS-41 ONLY
7. Plug vacuum pump into a grounded 60 Hz: 115 volt, 10 amp power source. Turn vacuum pump to “ON” while
pressing down on center of lid. (Vacuum gauge will start indicating a vacuum is being pulled in the drum.) If
needle in vacuum gauge does not indicate vacuum is being pulled, turn “OFF” vacuum pump and disconnect
vacuum hose from drum lid. Remove drum lid and check that the lid gasket is properly installed and seated.
8. When vacuum gauge does indicate that a vacuum is being pulled, allow to continue running until gauge reads
between 15 and 20 inches Hg. NEVER EXCEED 20 Hg.
9. Close valve handle on drum lid, Perpendicular to valve body. Turn vacuum pump to “OFF” position and unplug
from power source. Remove vacuum hose from valve. Drum contents are now sealed in a vacuum.
10. Lay drum horizontally on roller with lid end facing away from machine timer controls.
11. Plug tumbler motor into a grounded 60 Hz, 115 volt, 10 amp power source.
12. Turn timer control dial to desired time, and turn toggle switch to “ON TIMER” position.
13. When drum stops, turn toggle switch to “OFF” position, unplug tumbler motor from power source.
14. Remove drum and place on table with lid up. Turn valve handle to open position Parallel with valve body to
release vacuum. Remove drum lid.
15. Remove product from drum.
4
OPERATION OF VTS-42 ONLY
7. Plug vacuum pump into a grounded 60 Hz: 115 volt, 10 amp OR 50 Hz: 220 volt, 5 amp power source.
Turn vacuum pump to “VACUUM PUMP” while pressing down on center of lid. (Vacuum gauge will start
indicating a vacuum is being pulled in the drum.) If needle in vacuum gauge does not indicate vacuum is being
pulled, turn “OFF” vacuum pump and disconnect vacuum hose from drum lid. Remove drum lid and check that
the lid gasket is properly installed and seated.
8. When vacuum gauge does indicate that a vacuum is being pulled, allow to continue running until gauge reads
between 15 and 20 inches Hg. NEVER EXCEED 20 Hg.
9. Close valve handle on drum lid, Perpendicular to valve body. Turn vacuum pump to “OFF” position and unplug
from power source. Remove vacuum hose from valve. Drum contents are now sealed in a vacuum.
10. Lay drum horizontally on roller with lid end facing away from machine timer controls.
11. Turn timer control dial to desired time, and turn toggle switch to “ON TIMER” position.
12. When drum stops, turn toggle switch to “OFF” position, unplug tumbler motor from power source.
13. Remove drum and place on table with lid up. Turn valve handle to open position Parallel with valve body to
release vacuum. Remove drum lid.
14. Remove product from drum.
5
6
INSTRUCTIONS FOR PULLING A VACUUM
The following guidelines should be followed when using BIRO vacuum tumblers. Due to the nature
of the manufacturing processes by which these drums and lids are made, there are slight differences in the
diameter of the drum opening, and the diameter of the lid. These differences are normal, and have no
impact on the performance of your tumbler.
• Make sure that the lid gasket is sealed properly.
• Center the lid in the opening of the drum.
• Start the vacuum pump.
• Apply pressure in the center of the lid.
SEAL, LID AND DRUM ASSEMBLY
1. BE SURE SEAL IS PUSHED ON COMPLETELY
2. PUSH LID ON TO DRUM WHILE DRAWING
A VACUUM
7
OPERATOR’S NOTES
IMPORTANT: Always Advise Model & Serial Number When Ordering Parts
VTS-41
8
155-1
311-1
HHS010S
HHS035S
HN15S
HN20S
LW10S
LW15S
Guide for 16” high drum
Rubber foot
Hexheadscrew,10-32x⅜,SS
Hexheadscrew,¼-20x⅝,SS
Hex nut, ¼-20, SS
Hex nut, 5/16-18, SS
Lock washer, ¼, SS
Lock washer, 5/16, SS
Item No. Description
VT402
VT408
VT411
VT412
VT412-1
VT412ML
VT413
VT414-1
VT441S
VT442S
Motor, 1/25 HP, 115-60-1, 17.7 RPM. 90:1
Flange bearing
Set collar
Rivet chain before serial. no. 41321
Rivet chain after serial. no. 41322
Master link- spring clip
Sprocket
Guide for 15” high drum
Driving shaft
Driven shaft
VT443S
VT445S-1
VT448S
VT450S
VT461S
VT462S
VT474S
Sprocket & chain cover
Drive wheel, with O-ring
Label, VTS-41 control panel
Timer socket
Motor box less cover
Motor box cover
Terminal strip, 4 circuit
Item No. Description
VT478S
VT492S
VT513S
VT740S
VTS7154
VTS7170
VTS7179
VT418
VT479S
Strain relief, 90 deg.
Timer w/out pushbutton start, 0-50 min.
Shaft seal
O-ring
Oval handle
Power cord w/ 120V plug, 8’, 16/3
Toggle switch boot
Vacuum pump w/ toggle, 110-60-1
Vacuum pump w/ toggle, 220-50-1
NOT SHOWN
T3186-4A Toggle switch w/ boot, ON-OFF
Dieses Handbuch passt für folgende Modelle
1
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