BLACKMER SGLD3 Bedienungsanleitung

BLACKMER MECHANICAL SEAL INSTALLATION

DUAL SEAL – PLAN 52 AND PLAN 53

960655

Page 1of 6

FORM

605

CARTRIDGE MECHANICAL SEAL INSTRUCTIONS

MODELS: SGLD(W)3, SGLD(W)4 Effective MAR 2019

Replaces SEPT 2018

1809 Century Avenue, Grand Rapids, Michigan 49503-1530, U.S.A.

Telephone: (616) 241-1611 / Fax: (616) 241-3752 Form 605

E-Mail: [email protected] / Internet: www.blackmer.com Page 1 of 6

This is a SAFETY ALERT SYMBOL.

When you see this symbol on the product, or in the

manual, look for one of the following signal words and be

alert to the potential for personal injury, death or major

property damage

Warns of hazards that WILL cause serious personal injury,

death or major property damage.

Warns of hazards that CAN cause serious personal injury,

death or major property damage.

Warns of hazards that CAN cause personal injury

or property damage.

NOTICE:

Indicates special instructions which are very

important and must be followed.

NOTICE:

Blackmer pumps MUST only be installed in systems,

which have been designed by qualified engineering

personnel. The system MUST conform to all

applicable local and national regulations and safety

standards.

These instructions are intended to assist in the

installation of Blackmer cartridge mechanical seals,

and MUST be kept with the pump.

Blackmer pump service shall be performed by

qualified technicians ONLY. Service shall conform to

all applicable local and national regulations and

safety standards.

Thoroughly review the pump manual, all instructions

and hazard warnings, BEFORE performing any work

on the Blackmer pump.

Maintain ALL system and Blackmer pump operation

and hazard warning decals.

DISCONNECTING FLUID OR PRESSURE

CONTAINMENT COMPONENTS DURING

PUMP OPERATION CAN CAUSE

SERIOUS PERSONAL INJURY, DEATH

OR MAJOR PROPERTY DAMAGE

Hazardous pressure

can cause personal

injury or property

damage

FAILURE TO DISCONNECT AND

LOCKOUT ELECTRICAL POWER

BEFORE ATTEMPTING MAINTENANCE

CAN CAUSE SHOCK, BURNS OR

DEATH

Hazardous voltage.

Can shock, burn or

cause death.

FAILURE TO DISCONNECT AND

LOCKOUT ELECTRICAL POWER OR

ENGINE DRIVE BEFORE ATTEMPTING

MAINTENANCE CAN CAUSE SEVERE

PERSONAL INJURY OR DEATH

Hazardous

machinery can

cause serious

ersonal in

FAILURE TO RELIEVE SYSTEM

PRESSURE PRIOR TO PERFORMING

PUMP SERVICE OR MAINTENANCE

CAN CAUSE SERIOUS PERSONAL

INJURY OR PROPERTY DAMAGE.

Hazardous pressure

can cause serious

personal injury or

property damage

FAILURE TO SET THE VEHICLE

EMERGENCY BRAKE AND CHOCK

WHEELS BEFORE PERFORMING

SERVICE CAN CAUSE SEVERE

PERSONAL INJURY OR PROPERTY

DAMAGE.

Hazardous pressure

can cause personal

injury or property

damage

IF PUMPING HAZARDOUS OR TOXIC

FLUIDS, SYSTEM MUST BE FLUSHED,

PRIOR TO PERFORMING SERVICE OR

MAINTENANCE

Hazardous or toxic

fluids can cause

serious injury.

1809 Century Avenue, Grand Rapids, Michigan 49503-1530, U.S.A.

Telephone: (616) 241-1611 / Fax: (616) 241-3752 Form 605

E-Mail: [email protected] / Internet: www.blackmer.com Page 2 of 6

FAILURE TO RELIEVE SEAL SUPPORT

SYSTEM PRESSURE, PRIOR TO

PERFORMING MAINTENANCE, CAN

RESULT IN SERIOUS PERSONAL

INJURY OR PROPERTY DAMAGE.

Hazardous pressure

can cause serious

personal injury or

property damage

IF PUMPING HAZARDOUS OR TOXIC

FLUIDS, SEAL SUPPORT SYSTEM

OIL MAY CONTAIN HAZARDOUS OR

TOXIC FLUIDS. CARE MUST BE

TAKEN TO PROPERLY CONTAIN AND

DISPOSE OF FLUIDS OR VAPORS

CONTAINED IN SEAL SUPPORT

SYSTEM.

Hazardous or toxic

fluids can cause

serious injury.

NOTICE:

THE APPROPRIATE BLACKMER PUMP MANUAL AND

PARTS LIST MAY BE OBTAINED FROM THE

BLACKMER WEBSITE (WWW.BLACKMER.COM) OR BY

CONTACTING BLACKMER CUSTOMER SERVICE.

PUMP INSTRUCTION SHEETS AND PARTS LISTS

Pump

Model

Pump

Instruction

Sheet

Pump Parts

Lists

SGL(W)D3 801-B00 801-B01

SGL(W)D4 801-B00 801-B02

NOTICE:

MAINTENANCE AND TROUBLE SHOOTING MUST BE

DONE BY AN INDIVIDUAL EXPERIENCED WITH PUMP

MAINTENANCE AND THE TYPE OF SYSTEM INVOLVED.

NOTICE:

THE FOLLOWING INSTRUCTIONS INCLUDE ONLY THE

STEPS NECESSARY TO REMOVE AND REPLACE THE

BLACKMER CARTRIDGE MECHANICAL SEAL. BEFORE

PROCEEDING, READ AND FOLLOW ALL MECHANICAL

SEAL RELATED INSTRUCTIONS AND HAZARD

WARNINGS PROVIDED IN THE APPROPRIATE PUMP

"INSTALLATION, OPERATION AND MAINTENANCE”

MANUAL.

PLAN 52/53 CARTRIDGE MECHANICAL SEAL

REMOVAL PROCEDURE

1. Drain all seal oil by removing the bottom drain plug.

Warning: The oil may contain pumping fluid

and/or vapor. Take proper precautions.

2. Remove cartridge capscrews (22) from head ring (20)

3. Thread 2 capscrews into opposite, blind threaded

holes as shown in Figure 1. Attempt to gently

removed seal cartridge from head ring (20) and

rotor/shaft (13) using capscrews as handles.

Figure 1 – Removal Capscrew Location – Plan 53

4. If cartridge cannot be removed by pulling, insert 3

capscrews (22) into cartridge threaded jacking holes

and slowly tighten until cartridge is lifted off of shaft.

PLAN 53 CARTRIDGE MECHANICAL SEAL

DISSASSEMBLY PROCEDURE

1. Remove snap ring from shaft drive collar(153N) as

shown in Figure 2.

Figure 2 – Snap Ring Removal (Plan 53)

2. Separate the rotating face (153A) from the stationary

cartridge (153R) by gently pressing on the inner drive

collar (153N).

3. Remove outer carbon (153B) and inner carbon

(153J). If required gently pry with a pry bar to

remove.

4. Remove dynamic o-rings (153C and 153H), backer

rings (153G and 153D), and springs (153F).

5. Clean cartridge (153R) ensuring all surfaces are free

of contaminates. Pay special attention to o-ring

grooves.

PLAN 52 COMPONENT MECHANICAL SEAL

DISSASSEMBLY PROCEDURE

1. Remove head ring (20) by removing all capscrews

(21) and separating from casing (12).

2. Loosen rotating face capscrews (153K) and remove.

See Figure 3.

Cartridge

Removal Holes

Threaded

Jacking Holes (3)

Snap Ring

1809 Century Avenue, Grand Rapids, Michigan 49503-1530, U.S.A.

Telephone: (616) 241-1611 / Fax: (616) 241-3752 Form 605

E-Mail: [email protected] / Internet: www.blackmer.com Page 3 of 6

Figure 3 – Rotating Face Capscrew Removal (Plan 52)

3. Gently pry rotating face (153A) away from rotor/shaft

(13)

4. Remove outer carbon (153B) and inner carbon

(153J). If required gently pry with a pry bar to

remove.

5. Remove dynamic o-rings (153C and 153H), backer

rings (153G and 153D), and springs (153F).

6. Clean cartridge (153R) and rotor/shaft (13) ensuring

all surfaces are free of contaminates. Pay special

attention to o-ring grooves.

PLAN 53 CARTRIDGE MECHANICAL SEAL

ASSEMBLY PROCEDURE

1. Insert springs (153F) into all blind spring holes in

cartridge (153R). See Figure 4.

Figure 4 – Spring Installation (Plan 53)

2. Install backer rings (153D and 153G) into cartridge

(153R). Bottom of backer ring should rest on springs.

See Figure 5.

3. Apply a small amount of grease to o-rings (153C and

153H). Install o-rings into cartridge (153R). See

Figure 5.

4. Align 3 tang features of carbons (153J and 153B) with

3 tang features of cartridge (153R). Gently press

carbon into cartridge assembly taking care to not

damage raised sealing face. See Figure 5.

Figure 5 – Carbon Assembly (Plan 53)

5. Clean carbon (153B and 153J) raised faces and

rotating seal sub-assembly face (153A). Use a lint-

free rag and a suitable solvent such as methanol.

6. Insert rotating seal sub-assembly (153A) into

cartridge sub-assembly. Turn assembly over and

install snap ring. See Figure 2.

7. Install o-ring153P and apply a small amount of grease

to hold it in place.

PLAN 52 CARTRIDGE MECHANICAL SEAL

ASSEMBLY PROCEDURE

1. Insert springs (153F) into all blind spring holes in

cartridge (153R). See Figure 6.

Figure 6 – Spring Installation (Plan 52)

2. Install backer rings (153D and 153G) into cartridge

(153R). Bottom of backer ring should rest on springs.

See Figure 7.

3. Apply a small amount of grease to o-rings (153C and

153H). Install o-rings into cartridge (153R). See

Figure 7.

4. Align 3 tang features of carbons (153J and 153B) with

3 tang features of cartridge (153R). Gently press

carbon into cartridge assembly taking care to not

damage raised sealing face. See Figure 7.

1809 Century Avenue, Grand Rapids, Michigan 49503-1530, U.S.A.

Telephone: (616) 241-1611 / Fax: (616) 241-3752 Form 605

E-Mail: [email protected] / Internet: www.blackmer.com Page 4 of 6

Figure 7 – Carbon Assembly (Plan 52)

5. Install o-ring (153P) and apply a small amount of

grease to hold it in place.

6. Lightly grease ID o-ring of rotating seal. Install rotating

face (153A) onto rotor/shaft (13) making sure to align

hole near OD with seal alignment pin. Take care to

not damage rotating seal face ID o-ring on rotor/shaft

threads. See Figure 8.

Figure 8 – Rotating Seal Face Installation (Plan 52)

7. Install sealing capscrews (153K) into rotating seal

face and torque to 20-25 in-lbf.

8. Clean carbon (153B and 153J) raised faces and

rotating seal sub-assembly face (153A). Use a lint-

free rag and a suitable solvent such as methanol.

1809 Century Avenue, Grand Rapids, Michigan 49503-1530, U.S.A.

Telephone: (616) 241-1611 / Fax: (616) 241-3752 Form 605

E-Mail: [email protected] / Internet: www.blackmer.com Page 5 of 6

BLACKMER PARTS LIST – PLAN 53 REBUILD

SEAL MODELS: SGL(W)D3, SGL(W)D4

Ref.

No. Description

Parts

per

Seal

Part No.

153A Rotating Seal Sub-Assembly11 332282

153B Carbon, Outer11 332087

153C O-ring, FKM11 702357

153D Backer Ring, Outer 1 332089

153F Spring121 332199

153G Backer Ring, Inner 1 332088

153H O-ring, FKM11 711929

153J Carbon, Inner11 332086

153P O-ring, FKM11 702059

153Q Plug 3 908192

153R Cartridge, Seal Insert 1 332081

153T Snap Ring11 903590

1 Included in Rebuild Kit 899053

1809 Century Avenue, Grand Rapids, Michigan 49503-1530, U.S.A.

Telephone: (616) 241-1611 / Fax: (616) 241-3752 Form 605

E-Mail: [email protected] / Internet: www.blackmer.com Page 6 of 6

BLACKMER PARTS LIST – PLAN 52 REBUILD

SEAL MODELS: SGL(W)D3, SGL(W)D4

Ref.

No. Description

Parts

per

Seal

Part No.

153A Rotating Seal11 332093

153B Carbon, Outer11 332187

153C O-ring, FKM11 701991

153D Backer Ring, Outer 1 332085

153E O-ring, FKM11 701962

153F Spring127 332199

153G Backer Ring, Inner 1 332088

153H O-ring, FKM11 711929

153J Carbon, Inner11 332086

153K Sealing Capscrew16 920140

153P O-ring, FKM11 702059

153Q Plug 3 908192

153R Cartridge, Seal Insert 1 332181

1 Included in Rebuild Kit 899052

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