Bluerock Tools Z1TS Bedienungsanleitung
OPERATIONAL MANUAL
MODEL: Z1T/S CORE DRILL STAND - W/TILTING
STAND / ROLLING BASE / VACUUM BASE
by BLUEROCK ® Tools
Volume
1.3
MWS-
Z1TS CORE DRILL STAND
UNPACKING THE ITEM
CAUTION: This machine is packed together with items that may be sharp, oily and overly
heavy objects. Remove the machine from the packaging in a safe manner. Check to ensure
all accessories are included with the item while unpacking. If any parts are found to be
missing, contact the retailer as soon as possible. Do not throw away the packaging until the
item is out of the guarantee period. Dispose of the packaging in an environmentally
responsible manner. Recycle if possible. Keep all plastic bags away from children due to risk
of suffocation.
SLURRY DISPOSAL
NOTE: It is recommended to dispose of the drilling slurry (the muddy/dusty water material) in
an environmentally responsible manner. The disposal of slurry directly into sewage
systems, sewers, lakes, rivers, or direct earth without treatment can be environmentally
harmful and possibly illegal. Ask your local public authorities about current regulations in
your area.
ãTHE NEWMAN TRADING COMPANY LLC DBA BLUEROCK® TOOLS 2020
1033 ANDOVER PARK EAST, TUKWILA WA 98188
Phone 206.604.8363 • Fax 425.572.5167
www.bluerocktools.com
Z1T/S CORE DRILL STAND
Table of Contents
SAFETY' 1!
PRE-OPERATIONAL SAFETY CHECKS IN CORE DRILLING! 1!
OPERATIONAL SAFETY CHECKS IN CORE DRILLING! 1!
HEALTH WARNINGS IN CORE DRILLING! 2!
SPECIFICATIONS' 3!
INCLUDED'ACCESSORIES' 3!
ADDITIONAL'AVAILABLE'ACCESSORIES' 4!
ADDITIONAL ACCESSORIES FOR THIS ITEM CAN BE FOUND IN BLUEROCK ® TOOLS ONLINE SHOP AT
WWW.BLUEROCKTOOLS.COM OR FROM YOUR LOCAL RETAILER.! 4!
OPERATIONS' 5!
PURPOSE! 5!
TRANSPORTING THE MACHINE! 5!
MOUTING THE DRILL MOTOR TO THE STAND! 6!
USING THE STAND! 8!
GENERAL'MAINTENANCE'10!
OCCASIONAL'MAINTENANCE'10!
PARTS'LIST'11!
Z1T/S CORE DRILL STAND
'11!
BREAKDOWN'VIEW'12!
Z1T/S CORE DRILL STAND
1
Safety
DO NOT USE THIS MACHINE UNLESS YOU HAVE READ THE OPERATING
INSTRUCTIONS!
Safety glasses must be worn at all
times in work areas.
Long and loose hair must be
contained.
Appropriate footwear must be worn.
Close fitting/protective
clothing must be worn.
Safety gloves should be worn at all
times and jewelry must not be worn.
Hearing protection should be
worn when using this
machine.
Hard-hat must be worn while using
machine.
Dust mask must be worn
while using this machine.
Read operational manual prior to use.
PRE-OPERATIONAL SAFETY CHECKS IN CORE DRILLING
Ø Examine the power cord and plug for damage. This tool is supplied with a ground plug and must always be used with
a properly grounded circuit.
Ø Examine the body of the machine and inspect for damage or defects.
OPERATIONAL SAFETY CHECKS IN CORE DRILLING
Ø ONLY to be operated by qualified personal who have read instructions.
o NOTE: Failure to read and follow instructions could result in electrical shock, fire, property damage and/or
serious injury!
Ø DO ensure all non-essential people are clear of the immediate work area.
Ø DO be attentive at all times. Keep your eye on the work piece. Always be in a sensible state of mind and do not use
the machine if you cannot fully concentrate.
Ø DO keep body parts, clothing & power cords clear of turning/cutting pieces. Stay alert and use common since when
using this tool.
Chapter
1
Z1T/S CORE DRILL STAND
2
Ø DO allow machine to reach operating speed before starting a hole.
Ø DO unplug machine while changing or adjusting cutting bits so as not to accidentally turn machine on.
Ø DO remove adjusting wrenches prior to turning the machine on.
Ø DO guard against electric shock by only operating this tool on a properly functioning GFCI (Ground Fault Circuit
Interrupt) circuit.
Ø DO be mindful that power tools can expose an operator to vibrations transmitted trough contact with the machine.
Prolonged exposure can lead to medical issues which should be discussed with a medical professional.
Ø DO tie in a drip loop in the power cord to prevent water from running into the power receptacle.
Ø DO use a dust extraction system for cutting materials that create dust. The operator should also wear a protective
respiratory device.
Ø DO NOT make adjustments to machine while the machine is running.
Ø DO NOT switch off the machine when it is under load, except in an emergency.
Ø DO NOT remove or modify grounding plug. Only to be used on a properly grounded GFCI circuit.
Ø DO NOT leave the machine running when not in use.
Ø DO NOT hold the work piece by hand or using body. Always mechanically clamp or secure work piece.
Ø DO NOT allow operator to make contact with grounded surfaces such as metal objects.
Ø DO NOT allow liquids to enter the machine’s ventilation system.
Ø DO NOT operate machine outside of machine specifications.
Ø DO NOT touch moving parts while the machine is running as death or dismemberment could occur.
Ø DO NOT operate machine overhead (Inverted) when drilling “wet” type cores.
Ø DO NOT remove machines electrical components while connected to a power source. Only to be removed for service
by qualified personal and put back on the machine after service is complete.
Ø DO NOT allow children or untrained personal to operate machine.
Ø DO NOT use this machine in the rain or a wet environment.
Ø DO NOT operate in the presence of explosive materials as power tools create sparks which may ignite dust or fumes.
Ø DO NOT drill into an area that may contain a live electrical wire/circuit.
Ø DO NOT use this machine without safely securing to the work piece being drilled.
Ø DO NOT use full water pressure when drilling with “wet” type bits! You only need minimal water to drill with these
machines. Extreme water pressure can cause water to enter the gearbox!
HEALTH WARNINGS IN CORE DRILLING
Ø Certain dust created by drilling contains chemicals known to cause cancer, birth defects or other reproductive harm.
The examples of these chemicals are below:
o Lead from lead based paint.
o Crystalline silica from bricks, cement and assorted masonry products.
§ TO REDUCE RISK OF EXPOSURE TO THESE CHEMICALS, WORK IN A WELL-VENTILATED
AREA WITH VACUUM SYSTEMS, RESPIRATORS AND WITH ALL SUITABLE SAFETY
EQUIPMENT.
Z1T/S CORE DRILL STAND
3
Specifications
MECHANICAL DATA
Compatible with the following
BLUEROCK Tools Core drills
4”Z1 & 4”Z1 W/S
8”Z1
10”Z1 & 10”Z1 RB
12”Z1T/S and 12”Z1 LRBTS
Tilting Base
Yes
Vacuum Base Compatible
Yes (Center vacuum cap can be removed for traditional
bolt anchoring).
Rolling Base
Yes
Leveling Bubble for Vertical Drilling
Yes
Travel
15”
Stand Height
39”
SHIPPING DATA
Shipping Weight
48 Lbs
Shipping Carton
42” x 14” x 8”
Included Accessories
DESCRIPTION
QTY
Instruction Manual
1
Feed Handle
1
Top Bolt for Binding in Ceilings
1
Vacuum Base Accessories
1
Spacer Adapter (only used if using an 8”Z1 Motor)
1
Spacer Adapter (only used if using a 10”Z1 or 12”Z1
Motor)
1
Spacer Adapter Thick Keyway
1
Spacer Adapter Thin Keyway
2
Spacer Adapter 25mm Bolts (with flat washers)
4
Spacer Adapter 30mm Bolts
4
Spacer Adapter 45mm Bolts (with flat washers)
4
4”Z1 Mounting Collar (only used if mounting a 4”Z1
Core Drill to this stand)
1
Chapter
2
Z1T/S CORE DRILL STAND
4
Note
UPON RECEIPT, CHECK CAREFULLY TO ENSURE THAT THE ITEM IS
IN GOOD CONDITION AND HAS ALL ACCESSORIES LISTED ABOVE.
Additional Available Accessories
Additional accessories for this item can be found in BLUEROCK ® Tools
online shop at www.bluerocktools.com or from your local retailer.
DESCRIPTION
120V Vacuum Pump 1 L/S Displacement
1” Wet Coring Bit
1.25” Wet Coring Bit
1.5” Wet Coring Bit
1.75” Wet Coring Bit
2” Wet Coring Bit
2.5” Wet Coring Bit
3” Wet Coring Bit
3.5” Wet Coring Bit
4” Wet Coring Bit
4.5” Wet Coring Bit
5” Wet Coring Bit
6” Wet Coring Bit
7” Wet Coring Bit
8” Wet Coring Bit
9” Wet Coring Bit
10” Wet Coring Bit
11” Wet Coring Bit
12” Wet Coring Bit
1” Dry Coring Bit
1.25” Dry Coring Bit
1.5” Dry Coring Bit
1.75” Dry Coring Bit
2” Dry Coring Bit
2.5” Dry Coring Bit
2.75” Dry Coring Bit
3” Dry Coring Bit
3.5” Dry Coring Bit
4” Dry Coring Bit
5” Dry Coring Bit
1-1/4” 7 UNC to 5/8” 11 UNC Core Bit Adapter
10” Extension Rod
18” Extension Rod
Z1T/S CORE DRILL STAND
5
Operations
Note
THOROUGHLY READ THROUGH THE ENTIRE MANUAL BEFORE
OPERATING THIS ITEM!
PURPOSE
Ø The purpose of the Z1T/S Core Drill Stand is to mount to the BLUEROCK 4”Z1, 8”Z1, 10”Z1, 10”Z1 RB,
12”Z1 T/S and 12”Z1 LRBTS core drill motors
Ø These stands are designed to be bolted or vacuumed to the drilling surface through their base.
o NOTE: Make sure the base fits completely on the surface and the base is securely fastened using
wedge anchors to bolt to the surface.
o If using the vacuum base, you will need a vacuum pump (sold separately).
Ø These stands can be used vertically, horizontally or overhead (inverted) provided an acceptable work
environment. NOTE: For safety, when drilling horizontally or overhead a safety chain/strap should always
be used. Vacuum base is only to be used vertically on smooth surface.
o CAUTION: If drilling overhead you are only permitted to use dry type core bits with a dust
collection system. “Wet” type holes overhead would allow water into the motor and create an
extremely dangerous situation.
Ø This machine has one primary adjusting point for the angle between the drill stand and the drill motor. The
angle Adjusting bolt (6 below) can be loosened to adjust the angle and retightened when desired angle is
achieved. NOTE: The drill carriage can also be locked in place by twisting until the locking bolt engages
towards the carriage. To unlock the carriage pull out the bolt and turn.
TRANSPORTING THE MACHINE
Ø When transporting the machine, always lock the carriage bolt.
Ø When using the wheels, tilt the machine back towards the operator and once the wheels are engaged with
the ground pull or push the machine on the ground.
o Avoid dragging the vacuum rubber. You can take the rubber out if not using.
Ø If transporting inside a vehicle, it is recommended to transport it on its side so as to avoid the item falling
over.
Chapter
3
Z1T/S CORE DRILL STAND
6
MOUTING THE DRILL MOTOR TO THE STAND
Ø Instruction for 10”Z1 and 12”Z1 Motors
o 1) Mount Plate/Spacer to the Drill motor
§ A) Use Thick keyway. Place keyway into the plate/spacer. Gently tap into place.
§ B) Lightly tap the plate/spacer into drill motor.
§ C) Line up holes. Use 30mm bolts (1-1/4” length) to tighten plate/spacer to drill motor
gearbox
§
o 2) Mount drill with plate/spacer to the stand carriage.
§ A) Use Thin keyway. Place Keyway into the plate/spacer. Gently tap into place.
1) Top Bolt for Binding in Ceilings
2) Stand Mast
3) Feed Handle
4) Carriage Adjusting Bolt
5) Carriage Adjusting Bolt
6) Angle Adjusting Bolt
7) Drill Carriage
8) Vacuum Base Valve
9) Base Wheels
10) Base Leveling Bolts
11) Base Handle
12) 90 Degree Holding Bolt
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