Boride U-LAP UTR-30 Betriebsanleitung

UTR-30 & UTR-70 Recipro Air Lappers Repair Manual
U-LAP
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 Repair Instruction Manual
Content
• Exploded View --------------------------------------------------------------------Page 1
• Dis/Assembly Tools --------------------------------------------------------------Page 2
• A. Disassembly - Body ---------------------------------------------------------Page 3
• B. Disassembly - Main Shaft---------------------------------------------------Page 4
• C. Disassembly - Turbine ------------------------------------------------------Page 5
• D. Disassembly – Rear Part --------------------------------------------------Page 6
• E. Assembly – Turbine ---------------------------------------------------------Page 7
• F. Assembly – Main Shaft and Air Inlet Body -----------------------------Page 8
• G. Assembly – Body and Holder ---------------------------------------------Page 9
• Remark & Consuming Parts --------------------------------------------------Page 10
UTR 30-70 Repair Instruction Manual

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR
-20-30-70 Tools for Dis/Assembly 2
Tool No. Tool Name Tool No. Tool Name Tool No. Name
1 J-011 2.5 mm Hex Key 6 J-035 Rubber Hammer 11 J-002 Flat Nose Plier
2 J-008 2.0 mm Rod 7 J-039 6mm Roc 12
3 J-032 Cross shape Plier 8 J-037 Special tools Air Inlet Body 13
4 J-033 5 mm Hex Inner Spanner 9 J-007 C- Shape Spanner 14
5 J-034 7 mm Hex Inner Spanner 10 J-049 Long Nose Plier 15
J-011 J-008 J-032 J-033 J-034
J-035 J-037 J-007
J-039 J-049
J-002
1
No Order No Description Price
A 50053 Hex Wrench $2.10
1 50004 Set Screws (2PK) U-Lap 30/70 $2.10
2 50005 3mm Tip Holder U-Lap 30/70 $10.00
3 50006 Front V=Cover U-Lap 30/70 $10.00
3-A 50007 O-Ring U-Lap 30/70-3A $1.00
4 & 4-B 50050 Fixed Ball & Bushing U-Lap 30/70 4-4B $18.65
5 50014 Sliding Bushing U-Lap 30/70 $7.15
5-A 50015 O-Ring U-Lap 30/70-5A $4.00
5-B 50016 Washer U-Lap 30/70-5B $1.00
6 50017 Front Body U-Lap 70 Only $48.00
6 50069 Front Body U-Lap 30 Only $48.00
6-A 50018 O-Ring U-Lap 30/70-6A $1.00
7 50019 Mainshaft U-Lap 30/70 $19.00
8 50021 Screw (4 PK) U-Lap 30/70 $8.72
9 50022 Bearing U-Lap 30/70-9 $11.75
10-B 50072 Plastic Crank Set* U-Lap 30/70 $18.00
11 50024 Bolt U-Lap 30/70 - 11 $6.50
12 50025 Front Turbine Cab U-Lap 30/70 $4.00
13 50026 Turbine U-Lap 70 Only $25.00
13 50051 Turbine U-Lap 30 Only $25.00
13-A 50027 Cooper Washer U-Lap 30/70 - 13A $1.25
14 50028 Bearing U-Lap - 70 -14 $16.25
15 50029 Bearing Fixer U-Lap 30/70 - 15 $15.50
16 50031 O-Ring U-Lap 30/70 - 16 $1.70
18 50035 Bearing U-Lap 30/70-18 $14.16
19 50036 Nut U-Lap 30/70-19 $1.70
19-A 50037 Nutu-Lap 30/70-19A $1.00
22-A 50038 O-Ring U-Lap 30/70-22A $1.00
22-B 50039 Air Inlet Body U-Lap 30/70 $16.25
23 50041 Rear Turbine Cab Set U-Lap 70-23 $35.00
S-1 50042 Switch Body U-Lap 30/70 $10.00
S-3 50044 O-Ring U-Lap 30/70-S3 $1.00
S-4 50045 O-Ring U-Lap 30/70-S4 $1.00
S-5 50043 C-Ring U-Lap 30/70-S5 $1.45
N-1 50046 On-Off Control U-Lap 30/70 $11.75
H-A 50000 Air Hose Set H-A $12.40
H-B 50002 Quick Joint U-Lap 30/70 H-B $2.90
H-C 50001 Mufer Pipe U-Lap 30/70 H-C $4.90
UTR 30-70 Repair Parts List
* Plastic Crank Set includes Plastic Crank (#10), Bearing (#18-1) & Washer (#17)
* Parts not sold separately.

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 Tools for Dis/Assembly 2
Tool No. Tool Name Tool No. Tool Name Tool No. Name
1 J-011 2.5 mm Hex Key 6 J-035 Rubber Hammer 11 J-002 Flat Nose Plier
2 J-008 2.0 mm Rod 7 J-039 6mm Roc 12
3 J-032 Cross shape Plier 8 J-037 Special tools Air Inlet Body 13
4 J-033 5 mm Hex Inner Spanner 9 J-007 C- Shape Spanner 14
5 J-034 7 mm Hex Inner Spanner 10 J-049 Long Nose Plier 15
J-011 J-008 J-032 J-033 J-034
J-035 J-037 J-007
J-039 J-049
J-002
UTR 30-70 Tools for Disassembly
No. Order No. Description Price No. Order No. Description Price
J-011 50061 2.5mm Hex Key $2.35 J-039 50065 6mm Roc $7.35
J-008 50062 2.0mm Rod $4.20 J-037 50066 Special Tools Air Inlet Body $21.00
N/A N/A Philips Head Screwdriver N/A J-007 50067 C-Shape Spanner $21.00
J-033 50063 5mm Hex Inner Spanner $17.50 J-0049 50068 Long Nose Plier $21.00
J-034 50064 7mm Hex Inner Spanner $17.50 J-002 N/A Flat Nose Plier N/A
J-035 N/A Rubber Hammer N/A
50061 50062 N/A 50063 50064
N/A 50065
N/A
50067 60058
50066

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 A. Disassembly Body Required Tools:3
A-1 • Use the Hex Key to remove the front screw and
take out the tools holders
• Turn the front body
• Pull out the front body
• Use the plier to loosend the 4
screws (#8).
• Screw (#8)
• Pull out the plastic crank set
• After step A-6 to A-8。
• After pulling out the bushing set.
• Insert tool no. J-002 into the front cover, turn and
remove the front cover.
•(A-4 to A-5 have to be done only if you have to change
the sliding bush set.)
• Use tool no. J-049 to pull out the bushing set.
A-2
A-3
A-4
A-5
A-7
A-8
A-9
A-6
UTR 30-70 A: Disassemble Body
No. Order No. Description Price No. Order No. Description Price
J-011 50061 2.5mm Hex Key $2.35 J-039 50065 6mm Roc $7.35
J-008 50062 2.0mm Rod $4.20 J-037 50066 Special Tools Air Inlet Body $21.00
N/A N/A Philips Head Screwdriver N/A J-007 50067 C-Shape Spanner $21.00
J-033 50063 5mm Hex Inner Spanner $17.50 J-0049 50068 Long Nose Plier $21.00
J-034 50064 7mm Hex Inner Spanner $17.50 J-002 N/A Flat Nose Plier N/A
J-035 N/A Rubber Hammer N/A

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 B. Disassembly – Main Shaft Required Tools 4
B
Bearing 730ZZ
• Nut
• Use tool no. J-33 to remove the nut
• After removing the nut (#19) and washer
(#17).
• Use tool no. J-8 to remove the bolt
(#11)
• This is how it looks like
• After removing the bolt
• Use tool no. J-39 to remove the main
shaft.
• After removing the main shaft (#7)
B-1
B-2
B-3
B-4
B-5
B-6
UTR 30-70 B: Disassemble Main Shaft

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 C. Disassembly - Turbine Required Tools 5
C-1
Bearing 830ZZ
C-5
• Use tools no. J-34 to remove the nut (#19A)
• Before disassembly
• After removing the nut
• pull out the Plastic Crank (#10)
• Washer
• Remove the washer
• Pull out the Bearing Set
• This washer does not have to be
removed.
C
C-2
C-3
C-4
C-5
C-6
C-7
C-7
UTR 30-70 C: Disassemble Turbine

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 D. Disassembly – Rear Part Required Tools: 6
E-3
D-1
D-2
D-3
D-4
D-5
D-6
D-7
D-9
• Use the special tool no. J-037.
• Air Inlet Body (#22-B)
• Turn and loosen the air inlet body
• Remove the air inlet body
• Use the special tool no. J-007 C-
shape plier.
• Turn anti-clockwise .
• Remove the switch Body
•(If you have to replace the O-Ring.)
• Remove the C-Ring.
• Replace the O-Ring
D
• Remove the on/off switchD-8
UTR 30-70 D: Disassemble Rear Part

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 E. Assembly - Turbine Required Tools: 7
E-3
E-2 *Remark* Before assembly the bearing
set, make sure that:
1.(
(
凸
凸
surface)
)
is facing out.
2.(
(
Flat surface)
)
is facing inside.
• Turbine
• Washer.
• This is how it looks.
• Washer
• Put on the Plastic Crank
• Put on the Nut (#19A)
• Use tools no. J-34 to tighten
the nut, same for both side.
E-1 E-3
E-4
E-5
E-6
UTR 30-70 E: Aassemble Turbine

The information in this manual is provided by the manufacturer. BORIDE Engineered Abrasives is not responsible for the content or its accuracy.
BORIDE Engineered Abrasives | 2615 Aero Park Dr. | Traverse City, MI 49686 | 231.929.2121
UTR-20-30-70 F. Assembly – Main Shaft & Air Inlet Body Required Tools: 8
E-3
F F-5
F-1
F-2
F-3
F-4
F-6
F-7
F-8
• Bolt & Nut location
• Insert the main shaft into
the plastic crank set.
• Insert the bolt (#11) to
connect the plastic crank
and main shaft.
• Put on the washer and nut
• Use tool no. J-33 to tighten the nut.
• After the assembled
• Put the Front Turbine Cab (#12) onto
the bearing
• After putting the front turbine cab on the
bearing, turned it to the middle in between
the two plastic crank.
• Insert the turbine set into the rear body.
• Use tool no. J-32 to tighten the
screw.
*REMARK*
F-9
Make sure that the air emerging hole
is targeted at the turbine tooth.
UTR 30-70 F: Assemble Main Shaft & Air Inlet Body
Dieses Handbuch passt für folgende Modelle
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