Bosch Climate 5000 AA Series Bedienungsanleitung

Bosch Inverter One-Two/One-Three/One-Four/One-Five

Split-Type Air Conditioner / Heat Pump

Climate 5000 AA Series

Installation Manual

|Bosch Climate 5000 AA Series Inverter Multi Split-Type Air Conditioner/ Heat Pump Installation Manual

01.2017 |Bosch Thermotechnology Corp.Data subject to change

Installation Manual Bosch Climate 5000 AA Series Inverter Multi Split-Type Ductless Air Conditioner / Heat Pump | 3

Bosch Thermotechnology Corp. |01.2017 Data subject to change

Table of Contents

1 Key to symbols and safety instructions 4

1.2 Safety 4

2 Components 5

3 Installation Overview / Order 6

4 Installation Diagram 7

5 Speciﬁcations 8

6 Outdoor unit installation 9

7 Refrigerant piping connection 12

7.1 Refrigerant Piping Connection Instructions 12

8 Wiring 15

8.1 Outdoor unit wiring 15

8.2 Wiring Diagrams 16

9 Air evacuation 19

9.1 Evacuation instructions 19

9.3 Safety And Leakage Check 21

10 Test run 22

10.1 Before Test Run 22

10.2 Test run instructions 22

11 Automatic Wiring/Piping Correction Function 23

11.1 How To Activate This Function 23

12 Features and operation 24

12.1 Protection of the air conditioner 24

12.2 Operation 24

13 Troubleshooting 25

13.1 Common issues 25

14 Disposal guidelines 27

|Bosch Climate 5000 AA Series Inverter Multi Split-Type Air Conditioner/ Heat Pump Installation Manual

01.2017 |Bosch Thermotechnology Corp.Data subject to change

1 Key to symbols and safety instructions

1.1 Key to symbols

Warnings

Warnings in this document are identiﬁed by a

warning triangle printed against a grey background.

Keywords at the start of a warning indicate the type and seriousness

of the ensuing risk if measures to prevent the risk are not taken.

The following keywords are deﬁned and can be used in this document:

DANGER indicates a hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor to moderate injury.

NOTICE is used to address practices not related to personal injury.

Important information

This symbol indicates important information where

there is no risk to people or property.

1.2 Safety

Please read safety precautions before installation

Incorrect installation due to ignoring instructions can cause serious damage or injury.

WARNING:

In certain functional environments, such as kitchens, server

rooms, etc., the use of specially designed air-conditioning

units is highly recommended.

WARNING:

Only trained and certified technicians should install, repair

and service this air conditioning unit.

Improper installation may result in electrical shock, short

circuit, leaks, ﬁre or other damage to the equipment and

personal property.

WARNING: INSTALLATION REQUIREMENTS

Strictly follow the installation instructions set forth in this

manual. Improper installation may result in electrical shock,

short circuit, leaks, ﬁre or other damage to the equipment.

Before you install the unit, consider strong winds, typhoons

and earthquakes that might affect your unit and locate it

accordingly. Failure to do so could cause the equipment to

fail.

After installation, ensure there are no refrigerant leaks and

that the unit is operating properly. Refrigerant is both toxic

and ﬂammable and poses a serious health and safety risk.

NOTICE: FLUORINATED GASSES [REFRIGERANT]

This air-conditioning unit contains fluorinated gasses. For

specific information on the type of gas and the amount,

please refer to the relevant label on the outdoor unit itself.

Installation, service, maintenance and repair of this unit must

be performed by a certified technician.

Product removal and recycling must be performed by a

certified technician.

If the system has a leak-detection system installed, it must be

checked for leaks at least every 12 months.

When the unit is checked for leaks, proper record-keeping of

all checks is strongly recommended.

Installation Manual Bosch Climate 5000 AA Series Inverter Multi Split-Type Ductless Air Conditioner / Heat Pump | 5

Bosch Thermotechnology Corp. |01.2017 Data subject to change

2 Components

The air conditioning / heat pump system installation requires the following

components. Use all of the installation parts and components to install the air

conditioner. Improper installation may result in water leakage, electrical shock and

ﬁre, or equipment failure.

Name Image Quanity

Drain joint 1

Seal ring 1

Connecting pipe assembly

Liquid side Φ6.35 (1/4 in)

Parts not included.

Piping kits are available

as an accessory.

Φ9.52 (3/8 in)

Gas side

Φ9.52 (3/8 in)

Φ12.7 (1/2 in)

Φ 16 (5/8 in)

Multi-zone installation manual 1

Transfer connector

NOTE: Pipe sizes may vary between air handler equipment and condensing section connections. To meet diﬀerent pipe size requirements,

it may be necessary to install an adapter (transfer connector) on the outdoor unit connection.

Not included, but may be

required - 1 per indoor unit

Magnetic ring (Hitch on the connective cable between the indoor unit and outdoor unit after installation.)

Not included, but

recommended to use 1 per

cable.

Power cable for connection with external power supply Not included (see section 9

for cable requirements)

Table 1

|Bosch Climate 5000 AA Series Inverter Multi Split-Type Air Conditioner/ Heat Pump Installation Manual

01.2017 |Bosch Thermotechnology Corp.Data subject to change

3 Installation Overview / Order

123

MC MC

Install the outdoor unit

(Page 9)

Evacuate the refrigeration

system

(Page 20)

Connect the wires

(Page 14)

Connect the refrigerant pipes

(Page 12)

Perform a test run

(Page 22)

Figure 1

Installation Manual Bosch Climate 5000 AA Series Inverter Multi Split-Type Ductless Air Conditioner / Heat Pump | 7

Bosch Thermotechnology Corp. |01.2017 Data subject to change

4 Installation Diagram

More than 4.7in

More than

4.7in

More than

4.7in

More than 4.7in

More than

3.9in

More than

23.6in

More than

11.8in

More than 23.6in

More than 5.9in

More than 78.7in

Figure 2

NOTICE:

This illustration is for demonstration purposes only.

The actual shape of your air condtioner may be slightly

different.

Copper lines must be independently insulated.

CAUTION:

To prevent wall damage, use a stud finder to locate studs.

A minimum pipe run of 10ft is recommended to minimize

vibration & excessive noise.

Two of the A, B, and C air circulation pathways must be free

from obstructions at all times.

|Bosch Climate 5000 AA Series Inverter Multi Split-Type Air Conditioner/ Heat Pump Installation Manual

01.2017 |Bosch Thermotechnology Corp.Data subject to change

5 Speciﬁcations

Number of units that can be used together Connected units 1-5 units

Compressor stop/start frequency Stop time 3 min or more

Power source voltage

voltage ﬂuctuation within ±10% of rated voltage

voltage drop during start within ±15% of rated voltage

interval unbalance within ±3% of rated voltage

Table 2

1 drive 2 1 drive 3 1 drive 4 1 drive 5

Model BMS500-AAM018-1CSXXA BMS500-AAM027-1CSXXA BMS500-AAM036-1CSXXA BMS500-AAM048-1CSXXA

Max. equivalent length for all connected

indoor units 98.4 ft / 30 m 147.6 ft / 45 m 196.8 ft / 60 m 246 ft / 75 m

Max. equivalent length for one indoor unit 82 ft / 25 m 98.4 ft / 30 m 114.8 ft / 35 m 114.8 ft / 35 m

Max. height diﬀerent

between indoor and

outdoor unit

OU higher than IU 49 ft / 15 m 49 ft / 15 m 49 ft / 15 m 49 ft / 15 m

OU lower than IU 49 ft / 15 m 49 ft / 15 m 49 ft / 15 m 49 ft / 15 m

Max. height diﬀerent between indoor units 32.8 ft / 10 m 32.8 ft / 10 m 32.8 ft / 10 m 32.8 ft / 10 m

Table 3 Refrigerant pipe requirements

When installing multiple indoor units with a single outdoor unit, ensure that the

length of the refrigerant pipe and the drop height between the indoor and outdoor

units meet the requirements illustrated in the following diagram (indoor units may be

located above or below the outdoor unit as long as they meet these height diﬀerence

requirements):

≤32.8ft

(10m)

Indoor unit

Outdoor unit

≤49ft

(15m)

Max.Height difference

Figure 3

Installation Manual Bosch Climate 5000 AA Series Inverter Multi Split-Type Ductless Air Conditioner / Heat Pump | 9

Bosch Thermotechnology Corp. |01.2017 Data subject to change

6 Outdoor unit installation

Step 1: Select installation location

The outdoor unit should be installed in the location that meets the following

requirements:

Place the outdoor unit as close to the indoor unit as possible.

Ensure that there is enough room for installation and maintenance.

The air inlet and outlet must not be obstructed or exposed to strong wind.

Ensure the location of the unit will not be subject to snowdrifts,

accumulation of leaves or other seasonal debris. If possible, provide an

awning for the unit. Ensure the awning does not obstruct airflow.

The installation area must be dry and well ventilated.

There must be enough room to install the connecting pipes and cables and

to access them for maintenance.

The area must be free of combustible gases and chemicals.

The pipe length between the outdoor and indoor unit may not exceed the

maximum allowable pipe length.

If possible, DO NOT install the unit where it is exposed to direct sunlight.

If possible, make sure the unit is located far away from your neighbors’

property so that the noise from the unit will not disturb them.

If the location is exposed to strong winds (for example: near a seaside), the

unit must be placed against the wall to shelter it from the wind. If necessary,

use an awning. (See Fig.4 & 5)

Strong wind

Figure 4

Strong wind

Figure 5

Install the indoor and outdoor units, cables and wires at least 3ft from

televisions or radios to prevent static or image distortion. Depending on the

radio waves, a 3ft distance may not be enough to eliminate all interference.

Step 2: Install outdoor unit.

CAUTION:

Be sure to remove any obstacles that may block air

circulation.

Make sure you refer to Length Specifications to ensure there

is enough room for installation and maintenance.

Fix the outdoor unit with anchor bolts (M10).

>23.6" / 60cm

Fix with bolts

Figure 6

|Bosch Climate 5000 AA Series Inverter Multi Split-Type Air Conditioner/ Heat Pump Installation Manual

01.2017 |Bosch Thermotechnology Corp.Data subject to change

Split type outdoor unit mounting dimensions

Outdoor Unit Dimensions [in.] Mounting Dimensions

[in. (mm)]

W x H x D Distance A Distance B

BMS500-AAM018-

1CSXXA 33.3x14.3x27.6 21.3 (540) 13.8 (350)

BMS500-AAM027-

1CSXXA 37.2x16.1x31.9 26.5 (673) 15.9 (403)

BMS500-AAM036-

1CSXXA 37.2x16.1x31.9 26.5 (673) 15.9 (403)

BMS500-AAM048-

1CSXXA 37.5x16.3x52.5 25.0 (634) 15.9 (404)

Table 4

Figure 7

Row of series installation

The relations between H, A and L are as follows:

L ≤ H

L ≤ 1/2H 9.8" / 25 cm or more

1/2H < L ≤ H 11.8" / 30 cm or more

L > H Can not be installed

Table 5

118" /300 cm or more

23.6" / 60 cm

or more

59" / 150 cm

or more

9.8" / 25 cm

or more

9.8" / 25 cm

or more

Figure 8

The minimum distance between the outdoor unit and walls described

in the installation guide does not apply to airtight rooms. Be sure to keep

the unit unobstructed in at least two of the three directions (M, N, P) (See

Fig. 9)

30 cm / 11.8” from back wall

60 cm / 23.6” on right

evoba

”6.3

c06

30 cm / 11.8” on left

200 cm / 78” in front

Figure 9

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