Bosch Climate 5000 Series Bedienungsanleitung

Bosch Multi Zone Ductless Air Conditioner / Heat Pump

Climate 5000 Series

Installation Manual

2 |Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual

05.2019 |Bosch Thermotechnology Corp.

Data subject to change

Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 3

Bosch Thermotechnology Corp. |05.2019 Data subject to change

Table of Contents

1 Key to Symbols and Safety Instructions 4

1.1 Key to Symbols 4

1.2 Safety 4

2 Components 6

3 Installation Summary 7

4 Installation Diagram 8

5 Speciﬁcations 9

6 Outdoor unit installation 10

7 Refrigerant Piping Connection 14

7.1 Connection Instructions – Refrigerant Piping 14

8 Wiring 17

8.1 Outdoor unit wiring 17

8.2 Wiring Diagrams 18

9 Air Evacuation 21

9.1 Preparations and Precautions 21

9.2 Evacuation Instructions 21

9.3 Adding Refrigerant 22

10 Electrical and Gas Leak Checks 23

10.1 Electrical Safety Checks 23

10.2 Gas Leak Checks 23

11 Test Run 24

11.1 Before Test Run 24

11.2 Test Run Instructions 24

12 Automatic Wiring/Piping Correction Function 25

12.1 How To Activate This Function 25

13 Features and Operation 26

13.1 Protection of the Air Conditioner 26

13.2 Operation 26

14 Troubleshooting 27

14.1 Common Issues 27

14.2 Error Codes 28

15 Disposal Guidelines 29

4 |Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual

05.2019 |Bosch Thermotechnology Corp.

Data subject to change

1 Key to Symbols and Safety Instructions

1.1 Key to Symbols

Warnings

Warnings in this document are identiﬁed by a

warning triangle printed against a grey background.

Keywords at the start of a warning indicate the type and seriousness

of the ensuing risk if measures to prevent the risk are not taken.

The following keywords are deﬁned and can be used in this document:

DANGER indicates a hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor to moderate injury.

NOTICE is used to address practices not related to personal injury.

Important information

This symbol indicates important information where

there is no risk to people or property.

1.2 Safety

Please read safety precautions before installation

Incorrect installation due to ignoring instructions can cause serious damage or

injury.

WARNING:

In certain functional environments, such as kitchens, server

rooms, etc., the use of specially designed air-conditioning

units is highly recommended.

WARNING: ELECTRICAL HAZARD

Do not modify the length of the power supply cord or use an

extension cord to power the unit.

Do not share the electrical outlet with other appliances.

Improper or insufficient power supply can cause fire or

electrical shock.

WARNING: INSTALLATION REQUIREMENTS

Installation must be performed by a licensed contractor,

and per the instructions in the installation manual. Improper

installation can cause water leakage, electrical shock, or fire.

In North America, installation must be performed in

accordance with the requirement of NEC (National Electric

Code) and CEC (Canadian Electric Code) by licensed and

qualified personnel only.

Only contact a licensed contractor for repair or maintenance

of this unit.

Only use the included accessories, parts, and specified

parts for installation. Using non-standard parts can cause

water leakage, electrical shock, fire, and can cause the unit

to fail.

Install the unit in a solid location that can support the unit’s

weight. If the chosen location cannot support the unit’s

weight, or the installation is not done properly, the unit may

drop and cause serious injury and/or damage.

Before you install the unit, consider strong winds, typhoons

and earthquakes that might affect your unit and locate it

accordingly. Failure to do so could cause the equipment to

fail.

After installation, ensure there are no refrigerant leaks and

that the unit is operating properly. Refrigerant is both toxic

and flammable and poses a serious health and safety risk.

Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 5

Bosch Thermotechnology Corp. |05.2019 Data subject to change

WARNING:

This product can expose you to chemicals including Lead

and Lead components, which are known to the State

of California to cause cancer and birth defects or other

reproductive harm. For more information go to www.

P65Warnings.ca.gov.

WARNING: ELECTRICAL HAZARD

For all electrical work, follow all local and national wiring

standards, regulations, and the Installation Manual.

The power supply to the outdoor unit requires a service

disconnect at the unit. Only use a dedicated circuit. Never

share a power source connected to this system. Insufficient

electrical capacity or defects in electrical work can cause

electrical shock or fire.

For all electrical work, use the specified cables. Connect

cables tightly, and clamp them securely to prevent external

forces from damaging the terminal. Improper electrical

connections can overheat and cause fire, and may also

cause shock.

All wiring must be properly arranged to ensure that the

control board cover can close properly. If the control board

cover is not closed properly, it can lead to corrosion and

cause the connection points on the terminal to heat up,

catch fire, or cause electrical shock.

If the power supply cord is damaged, it must be replaced

by the manufacturer, its service agent or similarly qualified

persons such as a licensed electrician in order to avoid a

hazard.

The product must be properly grounded at the time of

installation, or electrical shock may occur.

CAUTION: BURN HAZARD

For units that have an auxiliary electric heater, do not

install the unit within 1 meter (3 feet) of any combustible

materials.

Do not install the unit in a location that may be exposed

to combustible gas leaks. If combustible gas accumulates

around the unit, it may cause fire.

Do not operate your air conditioner in a wet room such as a

bathroom or laundry room. Too much exposure to water can

cause electrical components to short circuit.

NOTICE: PROPERTY DAMAGE

Install condensate drainage piping according to the

instructions in this manual. Improper condensate drainage

may cause water damage to your home and property.

CAUTION: CONTAINS REFRIGERANT

This air-conditioning unit contains fluorinated gases. For

specific information on the type of gas and the amount,

please refer to the relevant label on the outdoor unit itself.

Installation, service, maintenance and repair of this unit

must be performed by a certified technician.

Product removal and recycling must be performed by a

certified technician.

If the system has a leak-detection system installed, it must

be checked for leaks at least every 12 months.

When the unit is checked for leaks, proper record-keeping of

all checks is strongly recommended.

6 |Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual

05.2019 |Bosch Thermotechnology Corp.

Data subject to change

2 Components

The air conditioning / heat pump system installation requires the following

components. Use all of the installation parts and components to install the air

conditioner. Improper installation may result in water leakage, electrical shock and

ﬁre, or equipment failure.

Name Quanity

Drain joint 1

Seal ring 1

Connecting pipe assembly

Liquid side Φ6.35 (1/4 in)

Parts not included.

Piping kits are available

as an accessory.

Φ9.52 (3/8 in)

Gas side

Φ9.52 (3/8 in)

Φ12.7 (1/2 in)

Φ 16 (5/8 in)

Multi-zone installation manual 1

Transfer connector

NOTE: Pipe sizes may vary between air handler and condensing section connections. To meet diﬀerent pipe size requirements,

it may be necessary to install an adapter (transfer connector) on the outdoor unit connection.

Not included, but may be

required - 1 per indoor unit

Magnetic ring (Hitch on the connective cable between the indoor unit and outdoor unit after installation.)

Not included, but

recommended to use

1 per cable.

Power cable for connection with external power supply Not included (see section 9

for cable requirements)

Table 1

Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 7

Bosch Thermotechnology Corp. |05.2019 Data subject to change

3 Installation Summary

Figure 1

123

MC MC

Install the outdoor unit

(Page 10)

Evacuate the refrigeration

system

(Page 21)

Connect the wires

(Page 17)

Connect the refrigerant pipes

(Page 14)

Perform a test run

(Page 23)

8 |Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual

05.2019 |Bosch Thermotechnology Corp.

Data subject to change

4 Installation Diagram

Figure 2

More than 5.9in

More than 78.7in

Two-Zone

Three-Zone

Four-Zone

Five-Zone

More than

4.7in More than

4.7in

Air Filter

More than

4.7in

Air Filter

More than 4.7in

More than 23.6in

More than

11.8in

More than

11.8in

More than

23.6in

Loop a

connective

cable

More than

4.7in

Air Filter

Number Name

1 Installation plate

2 Mounting screw

3 Clip anchor

4 Signal/Power cable & Drain pipe

5 Remote control

6 Remote control holder

Table 2

Diagram shown using Wall Mounted Indoor unit only. Indoor unit can be

changed with Four-Way Cassette, Concealed Ducted type indoors or

mixed based on applications. Please refer to Installation Manual from

Indoor Unit for Indoor unit installation procedures.

NOTICE:

Copper lines must be independently insulated.

To prevent wall damage, use a stud finder to locate studs.

A minimum pipe run of 10 ft is recommended to minimize

vibration & excessive noise.

Two of the A, B, and C air circulation pathways must be free

from obstructions at all times.

Installation Manual Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump | 9

Bosch Thermotechnology Corp. |05.2019 Data subject to change

5 Speciﬁcations

Number of units that can be used together Connected units 2-5 units

Compressor stop/start frequency Stop time 3 min or more

Power source voltage

Voltage ﬂuctuation within ±10% of rated voltage

Voltage drop during start within ±15% of rated voltage

Interval unbalance within ±3% of rated voltage

Table 3

2Zone System 3ZoneSystem 4ZoneSystem 5ZoneSystem

Model BMS500-AAM018-1CSXRA

BMS500-AAM018-1CSXHB

BMS500-AAM027-1CSXRA

BMS500-AAM027-1CSXHB

BMS500-AAM036-1CSXRA

BMS500-AAM036-1CSXHB BMS500-AAM048-1CSXRA

Max. equivalent length for all indoor units 131ft / 40m 197ft / 60m 262ft / 80m 262ft / 80m

Max. length to farthest indoor unit 82ft / 25m 98ft / 30m 115ft / 35m 115ft / 35m

Max. height diﬀerence between indoor and

outdoor unit 49ft / 15m 49ft / 15m 49ft / 15m 49ft / 15m

Max. height diﬀerence between indoor units 33ft / 10m 33ft / 10m 33ft / 10m 33ft / 10m

Refrigerant precharge (total pipe length) 49ft / 15m 74ft / 23m 98ft / 30m 123ft / 37m

Additional refrigerant charge Liquid side: 1/4in - 0.16oz/ft Liquid side: 1/4in - 0.16oz/ft Liquid side: 1/4in - 0.16oz/ft

Liquid side: 3/8in - 0.32oz/ft

Liquid side: 1/4in - 0.16oz/ft

Liquid side: 3/8in - 0.32oz/ft

Table 4 Refrigerant pipe requirements

When installing multiple indoor units with a single outdoor unit, ensure that the

length of the refrigerant pipe and the drop height between the indoor and outdoor

units meet the requirements illustrated in the following diagram (indoor units

may be located above or below the outdoor unit as long as they meet these height

diﬀerence requirements):

Figure 3

33 ft (10 m)

or less

Indoor unit

Outdoor unit

49 ft (15m)

or less

Max.Height difference

10 |Bosch Climate 5000 Series Multi Zone Ductless Air Conditioner / Heat Pump Installation Manual

05.2019 |Bosch Thermotechnology Corp.

Data subject to change

6 Outdoor unit installation

Step 1: Select installation location

The outdoor unit should be installed in the location that meets the following

requirements:

Place the outdoor unit as close to the indoor unit as possible.

Ensure that there is enough room for installation and maintenance.

The air inlet and outlet must not be obstructed or exposed to strong wind.

Ensure the location of the unit will not be subject to snowdrifts,

accumulation of leaves or other seasonal debris. If possible, provide an

awning for the unit. Ensure the awning does not obstruct airflow.

The installation area must be dry and well ventilated.

There must be enough room to install the connecting pipes and cables and

to access them for maintenance.

The area must be free of combustible gases and chemicals.

The pipe length between the outdoor and indoor unit may not exceed the

maximum allowable pipe length.

If possible, DO NOT install the unit where it is exposed to direct sunlight.

If possible, make sure the unit is located far away from your neighbors’

property so that the noise from the unit will not disturb them.

If the location is exposed to strong winds (for example: near a seaside),

the unit must be placed against the wall to shelter it from the wind. If

necessary, use an awning. (See Fig.4 & 5)

Figure 4

Strong wind

Figure 5

Strong wind

Install the indoor and outdoor units, cables and wires at least 3 ft from

televisions or radios to prevent static or image distortion. Depending

on the radio waves, a 3 ft distance may not be enough to eliminate all

interference.

Step 2: Install outdoor unit.

NOTICE:

Be sure to remove any obstacles that may block air

circulation.

Make sure to meet minimum spatial requirement (Figure

8 & 9) to ensure there is enough room for installation and

maintenance.

Fix the outdoor unit with anchor bolts (M10).

Figure 6

23.6 in (60 cm) or more

Fix with bolts

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